Form No. 3396-673 Rev A Workman® MDX-D Utility Vehicle Model No. 07359—Serial No. 315000601 and Up Model No. 07359TC—Serial No. 315000601 and Up G014966 Register at www.Toro.com.
Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Servicing the Carbon Canister ..................................33 Electrical System Maintenance ....................................37 Servicing the Battery...............................................37 Replacing the Fuses ................................................39 Maintaining the Headlights ......................................39 Drive System Maintenance .........................................41 Maintaining the Tires ..............................................
Safety manufacturer. Never carry any other passengers on the machine. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death. • Become familiar with the controls and know how to stop the engine quickly.
Safe Handling of Fuels • • To avoid personal injury or property damage, use • • • • • • • • • • • extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Use only an approved nonmetal, portable fuel container. Static electric discharge can ignite fuel vapors in a fuel container that is not grounded. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner.
Operating on Hills • Before getting off the seat: – Stop movement of the machine. WARNING – Lower bed. Operating the machine on a hill may cause tipping or rolling of the machine, or the engine may stall and you could lose headway on the hill. This could result in personal injury. – Shut engine off and wait for all movement to stop. – Set parking brake. – Remove key from ignition. • Do not operate machine on excessively steep slopes.
Operating on Rough Terrain • Be aware that heavy loads increase your stopping distance WARNING • Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries. • • Reduce your speed when operating on rough terrain and near curbs. • Grip the steering wheel loosely around the perimeter keeping thumbs up and out of the way of the steering wheel spokes. and reduce your ability to turn quickly without tipping over.
Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. Sound Pressure This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN ISO 11201. Hand-Arm Vibration Measured vibration level for right hand = 1.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. Warning—do not operate this machine unless you are trained. 4.
99-7345 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 120-4837 99-7952 1. Choke 2. Reverse 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07359TC only). 2 No parts required – Check the fluid levels and tire air pressure.
1 2 Installing the Steering Wheel Checking the Fluid Levels and Tire Air Pressure Parts needed for this procedure: 1 No Parts Required Steering wheel Procedure Procedure 1. Check the engine-oil level before and after first operating the engine; refer to Checking the Engine-Oil Level (page 19). Note: This procedure is only needed for Model 07359TC. 1. Through the openings in the back of the steering wheel, release the lock tabs of the center cover and remove the cover from the wheel (Figure 3). 2.
Product Overview Figure 4 1. Hood latch 3. Cargo box 5. Gear-shift selector 2. Parking-brake handle 4. Towing tongue 6. Fuel cap Controls 7. Cargo-box lever Accelerator Pedal Use the accelerator pedal (Figure 5) to vary ground speed of the machine. Pressing down the pedal increases ground speed. Releasing the pedal will slow the machine. Note: The maximum forward speed is 26 km/h (16 mph). Brake Pedal Use the brake pedal to stop or slow the machine (Figure 5).
Horn Button (TC Model only) Engine-Oil-Pressure Light The horn button is located at the lower left corner of the dash panel (Figure 6). Press the horn button to sound the horn. The engine-oil-pressure light is located to the right of the steering column and below the battery light (Figure 6). The oil light warns the operator if the engine-oil pressure drops below a safe level to operate the engine. If the light comes on and remains lit, shut off the engine and check the engine-oil level.
Gear-Shift Selector Passenger Hand Holds The gear-shift selector is located between the seats and below the parking-brake lever. The gear-shift selector has 3 positions: FORWARD , REVERSE, and NEUTRAL (Figure 7). The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 Note: The engine will start and run in any of the 3 positions. Important: Always stop the machine before changing gears. G009193 Figure 9 1.
Specifications Note: Specifications and design are subject to change without notice.
Operation Operating the Cargo Box Note: Determine the left and right sides of the machine from the normal operating position. Raising the Cargo Box WARNING Think Safety First Driving the machine with the cargo box raised may cause the machine to tip or roll easier. The box structure may become damaged if you operate the machine with the box raised. Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury.
Lowering the Cargo Box 1. Use your hands to remove as much of the material from the hinge area as possible. WARNING 2. Rotate the tailgate to approximately 45° position (Figure 13). The weight of the box may be heavy. Hands or other body parts could be crushed. Keep hands and other body parts clear when lowering the box. 1. Raise the cargo box slightly by lifting up on the latch lever (Figure 11). 2. Pull the prop rod out of the detent slot (Figure 11). 3.
• Check the brake pedal operation. 3. Look at the outline of the fluid level at the side of the reservoir. (Figure 15). • Check to see that the lights are working. Note: The level should be above the Minimum line • Turn the steering wheel to the left and right to check steering response. • Check for oil leaks, loose parts, and any other noticeable malfunctions. Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose parts, and other wear and damage.
smoother the ride, and to minimize tire marks in the ground. 3. Use a rag to clean around the oil dipstick (Figure 17) so that dirt cannot fall into the dipstick tube and damage the engine. • Use higher air pressure in the tires for carrying heavier payloads at higher speeds. 1 2. If needed, adjust the air pressure in the tires by adding or removing air in the tires. Adding Fuel The engine runs on clean, fresh diesel fuel with a minimum cetane rating of 40.
Note: This space in the tank allows fuel to expand. Do not overfill the fuel tank.. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground away from the machine before filling.
Breaking in a New Machine • Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity) such as a stack of bricks, landscaping timbers, or fertilizer bags. Distribute the load as low as possible, making sure that the load does not reduce your ability to see behind the machine when operating it. Service Interval: After the first 100 hours—Perform the breaking in a new machine guidelines.
Transporting the Machine Towing the Machine Use a trailer to move the machine long distances. Make sure that the machine is secured to the trailer. Refer toFigure 20 and Figure 21 for the location of the tie-down points. In case of an emergency, the machine can be towed for a short distance. However, we do not recommend this as a standard operating procedure.
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine-oil level. Check transaxle-oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check clutch operation. Check tire pressure. Check fluid leaks. Check instrument operation.
Premaintenance Procedures Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 22 1. Front lifting point • Desert operation • Cold climate operation (below 50° F [10° C]) • The lifting point at the rear of the machine is under the axle tubes (Figure 23).
Lubrication Closing the Hood 1. Gently lower the hood onto the chassis. Greasing the Machine 2. Secure the hood by aligning the rubber latches onto the latch anchors at each side of the hood (Figure 24). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: Number 2 general-purpose, lithium-base grease 1.
Greasing the Front Wheel Bearings 3. Remove the flange-head bolts (3/8 x 1 inch) that secure the bracket for the brake assembly to the spindle and separate the brake from the spindle (Figure 28). Service Interval: Every 300 hours Note: Support the brake assembly before proceeding to the next step. Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 27).
6. Remove the spindle nut from the spindle, and separate the hub and rotor assembly from the spindle (Figure 29 and Figure 30). 7. Install the inboard and outboard bearing races into the hub (Figure 31). Note: Ensure that the races are fully seated in the bores of the hub. 8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 31). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 31). 10.
Engine Maintenance 8. Install the retainer over the nut and check the alignment of the slot in the retainer and the hole in the spindle for the cotter pin (Figure 33). Servicing the Air Cleaner Note: If the slot in the retainer and the hole in the spindle are not aligned, tighten the spindle nut to align the slot and hole to a maximum torque of 226 N-cm (20 in-lb) on the nut.
Replacing the Air Filter Servicing the Engine Oil 1. Remove the air-filter element; refer to steps 1 through 5 in Checking the Filter (page 30). Note: Change the oil and oil filter more frequently when operating conditions are extremely dusty or sandy. 2. Inspect the new filter for shipping damage. Note: Check the sealing end of the filter. Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or higher) Important: Do not install a damaged filter. Viscosity: See the table below 3.
10. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. 11. Install the oil-fill cap and dipstick firmly in place. Changing the Oil Filter Service Interval: Every 150 hours/Yearly (whichever comes first) 1. Drain the oil from the engine; refer to steps 1 through 7 in Changing the Oil (page 31). 2. Remove the existing oil filter (Figure 36). 3. Apply a light coat of clean oil to the new filter gasket. 4.
Servicing the Carbon Canister Fuel System Maintenance Checking the Air Filter for the Carbon Canister Inspecting Fuel Lines and Connections Service Interval: After the first 50 hours Every 200 hours Service Interval: Every 400 hours/Yearly (whichever comes first) Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 39).
Replacing the Carbon-Canister Filter Replacing the Carbon Canister Service Interval: After the first 50 hours Note: Replace the carbon canister if it is damaged, plugged, and the machine is run without a carbon-canister filter. Every 200 hours Note: Replace the carbon-canister filter when replacing the carbon canister. 1. Remove the barbed fitting of the carbon-canister filter from the hose at the bottom of the carbon canister, and remove the filter (Figure 40).
Removing the Seats and Seat Bases Disconnecting the Parking-Brake Cable 1. At the bottom of the machine, remove the 8 flange-head bolts and 8 washers that secure the seat base to the floor plate and rear-cab channel (Figure 43). 1. At the bottom of the machine, remove the cable tie that secures the parking-brake cable to the service brake line (Figure 42). 2. Mark a rotation stripe on the forward jam nut for the parking-brake cable (Figure 42). Note: Ensure that the forward-jam nut does not rotate.
Replacing the Carbon Canister 1. Remove the vacuum hose from the fitting on the carbon canister marked Purge (Figure 45). Figure 46 1. Carbon canister 2. Carbon-canister mount (fuel tank) 3. Front of the machine Figure 45 1. Vacuum hose 4. Carbon-canister fitting (Purge) 2. Fuel-tank hose 3. Carbon-canister fitting (Fuel Tank) 5. Front of the machine 4. Remove the carbon-canister filter and the short section of hose from the lower fitting of the old carbon canister (Figure 47). 2.
Electrical System Maintenance 7. Insert the new carbon canister into the carbon-canister mount of the fuel tank with the purge and fuel tank fittings aligned rearward (Figure 46). 8. Assemble the vacuum hose onto the fitting on the carbon canister marked Purge and the fuel-tank hose to the onto the fitting marked Fuel Tank (Figure 45). Servicing the Battery Battery voltage: 12 volt with 540 cold cranking amps at -18° C (0° F). Installing the Seats and Seat Base 1.
Installing the Battery WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 1. Align the battery to the battery tray of the machine (Figure 48). • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine. 2. Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 48).
Replacing the Fuses Maintaining the Headlights There are 7 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 49). Replacing the Bulbs Alarm/Power Point 10 A Engine 10 A Headlights 10 A Machine fuse 15 A Lift 15 A Rear lift 15 A Horn 30 A CAUTION The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. Always allow enough time to for the bulbs to cool before replacing them.
7. Secure the headlight assembly with the washers and speed clips that you removed in step 4. 5. Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing (Figure 50). 8. Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 51). Note: Take care not to touch the halogen lamp when installing the new light bulb. 9.
Drive System Maintenance Maintaining the Tires 1 Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. 1. Inspect the tires an rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. 2 2. Torque the wheel-lug nuts to 61 to 88 N-m (45 to 65 ft-lb).
3. Using Toro tool number 6010, rotate the collar on the shock absorber to change the length of the spring (Figure 53). 7. If the measurement does not fall within 0 to 6 mm (0 to 1/4 inch), loosen the jam nuts at both ends of the tie rods (Figure 55). • If the bottom measurement was too short, reduce the length of the spring. • If the bottom measurement was too long, increase the length of the spring. Figure 55 3 1. Jam nut 2. Tie rod 8.
Changing the Transaxle Oil Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Position the machine on a level surface, set the parking brake, rotate the On/Off switch to the OFF position, and remove the key. Figure 58 2. Wipe the area around the fill and drain plugs clean with a rag (Figure 57). 1. Oil fill 8. Install and tighten the fill plug and gasket into the fill-plug hole of the transmission (Figure 57).
Checking and Adjusting the Neutral Position Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 59). The machine has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral-shift lever operates the transaxle neutral correctly: Figure 60 1. Set the shift lever into the NEUTRAL position. 2.
Maintaining the Primary Drive Clutch Cooling System Maintenance Service Interval: Every 200 hours—Clean the primary drive clutch (more often in dusty or muddy conditions). Cleaning the Engine Cooling Areas Note: Operating the machine with a dirty clutch can increase wear to internal components. Service Interval: Every 100 hours 1. Stop the engine, remove the key, and set the parking brake. 2. Raise and latch the cargo box.
Brake Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 62). Note: Never leave both caps off at the same time. This will adversely affect filling the tank. Inspecting the Brakes Service Interval: Every 100 hours 4. Fill with coolant to the bottom of the filler neck. Do not overfill. Replace the radiator overflow tank cap and clean any spills. Brakes are a critical safety component of the machine.
A. Loosen the rear-jam nut (Figure 64) for the threaded adjuster of the parking-brake cable 1 turn. 4. Tighten the set screw and install the hand grip (Figure 63). Adjusting the Brake Cables 1. Remove the hand grip from the parking brake (Figure 63). 2. Loosen the set screw (Figure 63) securing the brake-adjustment knob to the parking-brake lever, release the parking brake, and loosen the brake-adjustment knob. B. Tighten the forward jam nut (Figure 64). C.
Belt Maintenance Replacing the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 17). 2. Shift the transmission into Neutral, set the parking brake, shut off the engine, and remove the ignition key. 3. Rotate and route the belt over the secondary clutch (Figure 65). 4. Remove the belt from the primary clutch (Figure 65). Servicing the Drive Belt New belts must be broken in before they will shift properly. A belt will brake in within the first 2 hours of normal operation.
Chassis Maintenance Cleaning Adjusting the Cargo-Box Latches Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. Important: Pressurized water is not recommended when washing the machine.
Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. Do not use high-pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
