Form No. 3382-414 Rev A Workman® MDX-D Utility Vehicle Model No. 07359—Serial No. 314000001 and Up Model No. 07359TC—Serial No. 314000001 and Up Register at www.Toro.com.
This machine is a utility vehicle intended to be used by professional, hired operators in commercial applications. It is primarily designed for the transport of implements used in such applications. This vehicle allows for the safe transport of an operator and one passenger in the identified seats. The bed of this vehicle is not suitable for any riders. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Servicing the Battery...............................................27 Drive System Maintenance .........................................29 Checking and Adjusting the Neutral Position ..............29 Inspecting the Tires ................................................29 Adjusting Front Wheel Toe-in and Camber ................30 Inspecting the Primary Drive Clutch .........................31 Maintaining the Primary Drive Clutch .......................31 Changing the Transaxle Fluid ..............
Safety This is a specialized utility vehicle designed for off–road use only. Its ride and handling will have a different feel than what drivers experience with passenger cars or trucks. So take time to become familiar with your Workman. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.
• Before operating the vehicle, always check all parts of • • • • – Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas, or other hazards. the vehicle and any attachments. If something is wrong, stop using vehicle. Make sure the problem is corrected before vehicle or attachment is operated again. Since diesel fuel is highly flammable, handle it carefully. – Use an approved fuel container.
• • • it has stopped because these areas may be hot enough to cause burns. If the machine ever vibrates abnormally, stop immediately, turn engine off, wait for all motion to stop and inspect for damage. Repair all damage before resuming operation. Before getting off the seat: – Stop movement of the machine. – Shut engine off and wait for all movement to stop. – Set parking brake. – Remove key from ignition. Lightning can cause severe injury or death.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. Warning—do not operate this machine unless you are trained. 4.
99-7345 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 120-4837 99-7952 1. Choke 2. Reverse 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07359TC only). 2 Operator's Manual Engine Operator's Manual Parts Catalog Safety Training material Registration Card Predelivery Inspection Form Certificate of Quality Key 1 1 1 1 1 1 1 2 Read the Operator's Manual and view the training material before operating the machine.
1 2 Installing the Steering Wheel Reading the Manual and Viewing the Safety Training Material Parts needed for this procedure: 1 Steering wheel Parts needed for this procedure: Procedure 1 Operator's Manual Note: This procedure is only needed for Model 07359TC. 1 Engine Operator's Manual 1. Release the tabs on the back of the steering wheel that hold the center cover in place. Remove the cover. 1 Parts Catalog 1 Safety Training material 2. Remove the nut and washer from the steering shaft.
Product Overview 2 3 1 5 6 4 G014967 7 Figure 4 1. Hood strap 3. Cargo box 5. Fuel cap 2. Parking brake 4. Cargo box release lever 6. Gear shift selector Controls 7. Towing tongue Accelerator Pedal The accelerator pedal (Figure 5) gives the operator the ability to vary ground speed of the vehicle. Pressing the pedal increases ground speed. Releasing the pedal will slow the vehicle. Maximum forward speed is 26 km/h (16 mPH).
Gear-shift Selector Note: The oil light may flicker. This is normal and no action needs to be taken. The gear shift selector has three positions: forward, reverse, and neutral. The engine will start and run in any of the three positions. Engine-temperature Light Important: Always stop the vehicle before changing gears. If the engine temperature light is on, the engine is overheating (Figure 6). Stop the engine and allow the machine to cool down.
Passenger Handholds 2 1 The passenger handholds are located on the right side of the dash panel and at the outside of each seat (Figure 8). G009193 Figure 8 1. Hip restraint 2. Passenger hand hold Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 590 kg (1300 lb) Rated capacity (on level ground) 749 kg (1650 lb) total, including 90.7 kg (200 lb) operator and 90.
Operation 1 Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-starting Checks Check the following items each time you begin using the vehicle for the day: 2 • Check the tire pressure.
Adding Fuel DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. The engine runs on clean, fresh diesel fuel with a minimum cetane rating of 40. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness. Use summer grade diesel fuel (No. 2-D) at temperatures above 20 F (–7 C) and winter grade diesel fuel (No. 1-D or No.
Operating the Cargo Box 4. Fill the tank to about 1 inch (25 mm) below the top of tank, (bottom of the filler neck). This space in the tank allows fuel to expand. Do not overfill. Raising the Cargo Box 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. WARNING Driving the machine with the cargo box raised may cause the machine to tip or roll easier. The box structure may become damaged if you operate the machine with the box raised.
Lowering the Cargo Box A. Use you hands to remove as much of the material from the hinge area as possible. WARNING B. The weight of the box may be heavy. Hands or other body parts could be crushed. Rotate the tailgate to approximately 45° position (Figure 14). Keep hands and other body parts clear when lowering the box. 1. Raise the cargo box slightly by lifting up on the latch lever (Figure 12). 2. Pull the prop rod out of the detent slot (Figure 12). 3.
• A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes. • Refer to the Maintenance section for any special low hour checks. • Check the front suspension positioning and adjust it if necessary; refer to Drive System Maintenance (page 29). Figure 15 Loading the Cargo Box 1. Tie down points The capacity of the cargo box is 0.37 m3 (13 ft3).
60% of the cargo weight in the front of the trailer. This places approximately 10% of the Gross Trailer Weight (GTW) on the tow hitch of the vehicle. The maximum cargo load shall not exceed 567 kg (1250 lb), including the GTW . For example, if the GTW = 181.5 kg (400 lb) then the maximum cargo load = 386 kg (850 lb) To provide adequate braking and traction, always load the cargo box when trailering. Do not exceed the GTW or GVW limits. Avoid parking a vehicle with a trailer on a hill.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt. After the first 50 hours • Change the engine oil. Before each use or daily Every 50 hours Every 100 hours • • • • • • • Check the engine oil. Check the tire pressure. Check the transmission oil level. Check gear shift operation.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check clutch operation. Check tire pressure. Check fluid leaks. Check instrument operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 17 1.
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Servicing the Air Cleaner Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Grease Type: No. 2 general-purpose, lithium-base grease Ensure the cover is sealing around the air cleaner body.
Note: Do not apply pressure to the flexible center of the filter. 3. Clean the dirt ejection port located in the removable cover (Figure 22). 4. Remove the rubber outlet valve from the cover, clean the cavity and replace the outlet valve. 5. Install the cover orienting the rubber outlet valve in a downward position—between approximately 5:00 to 7:00 when viewed from the end. 3. Raise the bed and secure it with the prop rod. 4. Disconnect the battery cables. 5.
Fuel System Maintenance Electrical System Maintenance Inspecting Fuel Lines and Connections Replacing the Fuses There are 7 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 26). Service Interval: Every 400 hours Check the fuel lines and connections every 400 operating hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections.
Replacing the Bulbs 2 CAUTION G009198 1 The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. 6 Always all enough time to for the bulbs to cool before replacing them. Use care whenever handling the bulb. 3 5 4 Figure 27 CAUTION 1. Headlight Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard.
Servicing the Battery WARNING Battery terminals or metal tools could short against metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Storing the Battery DANGER If the machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure that it is fully charged. Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.
Drive System Maintenance Checking and Adjusting the Neutral Position Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 28). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral shift lever operates the transaxle neutral correctly: Figure 29 1. Set the shift lever into the Neutral position. 1.
Adjusting Front Wheel Toe-in and Camber 2. Measure from the same part of the rim on the top and bottom of the tire to the square (Figure 30). Note: The distance of the bottom measurement should be 2.3 mm (0.09 inch) larger than the top measurement. Complete the measurement on both front tires before adjusting. Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in and camber.
Note: Remaining debris may be removed using a fast drying contact cleaner. G009235 1 Maintaining the Primary Drive Clutch 2 Service Interval: Every 200 hours—Clean the primary drive clutch (more often in dusty or muddy conditions). 3 Figure 32 1. Tire center line-back 2. Tire center line-front Note: Operating the vehicle with a dirty clutch can increase wear to internal components. 3. Axle-center line 1. Stop the engine, remove the key, and set the parking brake. 5.
Changing the Transaxle Fluid Cooling System Maintenance Service Interval: Every 800 hours Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. Cleaning the Engine Cooling Areas 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. Service Interval: Every 100 hours 2. Remove the drain plug from the right side of the reservoir (Figure 35), and let the fluid flow into a drain pan.
Brake Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 37). Note: Never leave both caps off at the same time. This will adversely affect the filling of the tank. Inspecting the Brakes Service Interval: Every 100 hours 4. Fill with coolant to the bottom of the filler neck. Do not overfill. Replace the radiator overflow tank cap and clean any spills. Brakes are a critical safety component of the vehicle.
Belt Maintenance Adjusting the Parking Brake Check the parking brake adjustment every 200 hours. 1. Pry the rubber cover off the parking brake. Servicing the Drive Belt 2. Loosen the set screw securing the knob to the parking-brake lever (Figure 39). New belts must be broken in before they will shift properly. A belt will brake in within the first 2 hours of normal operation.
Checking the Belt-pull Bumper Cleaning Note: The belt-pull bumper needs to be checked only when troubleshooting vibration, performing a rebuild, or experiencing an engine mount failure. Washing the Vehicle The belt-pull bumper (Figure 41) should maintain a gap of 2.2 mm (0.09 inches). The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster.
Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. Do not use high-pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Schematics G017169 Electrical Schematic (Rev.
Notes: 38
International Distributor List Distributor: Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Equiver Femco S.A. ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
