Installation Instructions

ManualsBrandsToro ManualsAttachmentsElectric Clutch Kit, Workman

FORM NO. 3316-643

TPSThe TORO Company - 1993

INSTALLATION

INSTRUCTIONS

MODEL NO. 07404

APU ELECTRIC CLUTCH KIT

1. Unplug wire harness connectors from both head

lights.

2. Remove (15) screws and washers securing front

hood to vehicle frame and remove hood.

3. Mount switch bracket to dash panel with (4)

1/4-20 x 5/8" lg. capscrews and locknuts (Fig. 1).

There are (3) sets of mounting holes in vehicle dash

panel. Use available set, depending on what other op

tional equipment has been installed.

Figure 1

1. Switch bracket

2. Dash panel

NOTE: When installing switch bracket on diesel ma

chines and using left set of mounting holes, glow plug

switch must be removed from dash panel and rein

stalled in upper left hole in switch bracket.

4. Affix electric clutch decal around upper right and

center holes of switch bracket (Fig. 2).

5. Mount electric clutch switch in upper right hand

hole of switch bracket with a washer and (2) hex nuts

(Fig. 2). Washer to be positioned between top nut and

switch bracket.

6. Plug wire harness into the clutch switch (Fig. 2).

7. Remove lens and bulb from wire harness indicator

light assembly (Fig. 2).

8. Mount indicator light fixture in center upper hole of

switch bracket with a washer and (2) hex nuts (Fig. 2).

Washer to be positioned between top nut and switch

bracket.

9. Reinstall lens and bulb to indicator light fixture

(Fig. 2).

NOTE: Switch, indicator light and decal can be

mounted in other switch bracket holes to accommo

date installation of other options, but clearance be

tween switch and switch connector must be main

tained.

10. Insert snap-in plugs into all unused holes in

switch bracket (Fig. 2).

Figure 2

1. Clutch decal

2. Clutch switch

3. Indicator light

4. Wire harness

5. Snap-in plug

11. Route wire harness forward to front frame cross

member as follows:

A. If switch bracket is mounted in left set of

holes in dash panel, route harness to left side of

brake pedal return spring and secure to front

frame cross member with a cable tie. Harness

must not interfere with operation of brake pedal

return spring.

B. If switch bracket is mounted in center or right

set of holes in dash panel, route harness to right

side of frame center plate and secure to front

frame cross member with a cable tie.

Summary of content (4 pages)

PAGE 1
FORM NO. 3316-643 INSTALLATION INSTRUCTIONS MODEL NO. 07404 APU ELECTRIC CLUTCH KIT 1. Unplug wire harness connectors from both head lights. 2. Remove (15) screws and washers securing front hood to vehicle frame and remove hood. 3. Mount switch bracket to dash panel with (4) 1/4-20 x 5/8" lg. capscrews and locknuts (Fig. 1). There are (3) sets of mounting holes in vehicle dash panel. Use available set, depending on what other op tional equipment has been installed.
PAGE 2
12. Route harness toward the left, then downward fol lowing vehicle wire harness. Secure harness to vehicle wire harness with (2) cable ties. 2 13. Locate, above brake fluid reservoir, the grey, safety interlock jumper wire connected to vehicle wire har ness. Unplug and discard jumper wire. 2 1 3 Figure 4 2 1 Figure 3 1. Jumper wire 2. Wire harness 14. Plug safety interlock connector, from clutch kit har ness, into vehicle harness where interlock jumper was removed. 1. Vehicle fuse block 2.
PAGE 3
27. Slide shaft through tube and install a cotter pin into shaft at pulley end of tube (Fig. 6). 4 1 2 3 2 3 1 1. 2. 3. 4. Figure 6 1. Clutch assembly 2. Tightener bracket tube 3. Pivot shaft 28. Push pivot shaft thru tube until clutch end of shaft is flush with clutch end of tube (Fig. 6).
PAGE 4
35. Plug electric clutch connector into wire harness connector. 36. Insert 20 Amp fuse into fuse block at location shown on decal (Fig. 4). 37. The electric clutch must be burnished in order to obtain full horsepower capacity. To burnish clutch, start vehicle engine and allow it to idle or set hand throttle, if so equipped, to 1500 to 1800 rpm. With no load on clutch, switch it ON" and OFF" a minimum of 30 times.