Form No. 3432-292 Rev A Windshield Kit Workman® HD Series Utility Vehicle with Canopy Model No. 07405 Model No. 07406 Installation Instructions Installation 1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the engine and remove the key. g038494 Figure 1 © 2019—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.Toro.com.
Removing the Hood No Parts Required Procedure 1. While grasping the hood in the headlight openings, lift up the hood to release the lower mounting tabs from the frame slots (Figure 2). g010314 Figure 2 1. Hood 2. Pivot the bottom of the hood upward until you can pull the top mounting tabs from the frame slots (Figure 2). 3. Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 2). 4. Remove the hood.
Drilling the Dash No Parts Required Procedure Drill a hole (9.5 mm or 3/8 inch) in the dash centered at the passenger side cup holder using the dimensions shown in Figure 3.
Drilling the Canopy Support Tubes No Parts Required Procedure 1. Measure down 4.6 mm (0.18 inch) from the existing hole (9.9 mm or 0.391 inch) in the canopy support tube (Figure 4). 2. Drill the first hole (7.1 mm or 0.281 inch) in the canopy support tube (Figure 4). Ensure that you drill through both walls of the canopy support tube. 3. Measure 57 mm (2-1/4 inches) up from the hole you drilled, and drill the second hole (7.1 mm or 0.281 inch) in the canopy support tube (Figure 4).
Installing the Windshield Support Assembly Parts needed for this procedure: 1 Windshield support assembly 4 Flange-head bolt (1/4 x 1-1/2 inches) 4 Locknut (1/4 inch) Procedure Secure the windshield support assembly to the canopy support tubes using 4 flange-head bolts (1/4 x 1-1/2 inches) and 4 locknuts (1/4 inch) as shown in Figure 5. g255174 Figure 5 1. Flange-head bolt (1/4 x 1-1/2 inches) 3. Windshield support assembly 2.
Install the Pads and Rubber Bumpers Parts needed for this procedure: 2 Rubber bumper 9 Pad Procedure Apply the 9 pads to the motor mount bracket, windshield support, and canopy support tubes using the measurements shown in Figure 6. Install the 2 rubber bumpers into the top holes on the windshield support assembly (Figure 6).
Installing the Wiper Motor Assembly Parts needed for this procedure: 1 Wiper motor assembly Procedure 1. Disassemble the fasteners from the wiper motor assembly as shown in Figure 7.
2. Secure the wiper motor assembly to the motor mount bracket using the previously removed hardware as shown in Figure 8. g255218 Figure 8 3. Torque the acorn nut to 23 to 28 N∙m (17 to 21 ft-lb) and torque the wiper stud nut to 23 to 28 N∙m (17 to 21 ft-lb). 2. 8 Secure the wire harness to the left canopy support tube and windshield support assembly using the magnetic tie wraps and push-mount fasteners on the wire harness (Figure 10).
3. Connect the wire harness to the connector on the wiper motor (Figure 11). 9 Installing the Wiper Motor Cover Parts needed for this procedure: 1 Wiper motor cover 4 Speed nut 4 Phillips-head screw (#10 x 1/2 inch) g255307 Figure 11 1. Wire harness connector 2. Wiper motor connector Procedure 4. Remove the plug from the dash and install the rocker switch in the opening. 5. Connect the 8-socket connector on the wire harness to the rocker switch in the dash (Figure 12).
Installing the Windshield Trim Parts needed for this procedure: 1 Windshield trim Procedure Starting with the seam of the trim at the top, center of the windshield, use a rubber mallet to install the trim around the windshield (Figure 14). Note: After installing the trim, you may need to trim the length of the edge of the trim. g288303 Figure 14 1. Start the seam of the trim here.
Installing the Windshield Parts needed for this procedure: 1 Windshield 4 Shoulder bolt (5/16 x 1-1/4 inches) 8 Flange bushing 4 Flange nut (5/16 inch) 4 Backup washer Procedure Install the windshield to the windshield supports using 4 shoulder bolts (5/16 x 1-1/4 inches), 4 backup washers, 8 flange bushings, 4 flange nuts (5/16 inch) as shown in Figure 15. g255312 Figure 15 1. Shoulder bolt (5/16 x 1-1/4 inches) 4. Windshield 2. Backup washer 5. Flange nut (5/16 inch) 3.
Testing the Wiper Motor No Parts Required Procedure Run the wiper motor through a complete cycle to ensure that the wiper shaft positions correctly. g255360 Figure 16 13 1. Tank mounting bracket 2. Flange nut (5/16 inch) 2. Installing the Washer Tank Parts needed for this procedure: 1 Washer tank 1 Tank mounting bracket 2 U-bolt 4 Carriage bolt (5/16 x 3/4 inch) 8 Flange nut (5/16 inch) 1 Wiper hose 1 Barbed hose fitting 3 Cable tie 3.
g255362 Figure 18 1. Cable ties 6. 2. Barbed hose fitting Insert the wire-harness connector onto the tank connector until the connector fully seats (Figure 19). g036360 Figure 19 1. 2-socket connector—wire harness 2.
5. 14 Installing the Wiper Parts needed for this procedure: 1 Wiper arm 1 Wiper blade Procedure 1. Run the wiper motor for at least 1 cycle and allow it to return to its normal position. 2. Secure the wiper blade to the wiper arm. 3. Use the lock washer and wiper stud nut to install the arm to the motor (Figure 20). g218248 Figure 20 1. Wiper stud nut 3. Wiper arm 2. Lock washer 4. Position the arm using the measurements shown in Figure 21.
Operation Using the Wipers Press the rocker switch to turn the wipers to the ON or OFF position (Figure 22). g255425 Figure 22 1. ON position 2.
