Form No. 3442-930 Rev B Workman® GTX Lithium Utility Vehicle Model No. 07413LT—Serial No. 407700000 and Up Model No. 07413TC—Serial No. 407700000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Electrical System Safety ................................... 37 Disconnecting the Batteries .............................. 37 Connecting the Batteries .................................. 37 Replacing a Fuse.............................................. 38 Maintaining the Headlights ............................... 39 Servicing the Batteries...................................... 40 Maintaining the Battery Charger ....................... 40 Drive System Maintenance ..................................
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. Ensure that everyone using this product knows how to use it and understands the warnings. • Use your full attention while operating the machine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal131-8527 131-8527 2. Eco mode 1. Performance mode decal137-9712 137-9712 1. Warning—read the Operator’s Manual. 3. Explosion hazard—do not open the battery; do not use a damaged battery. 2.
48V 12V 2A 140-2487 12V 10A 15A 5A 20A 30A 15A 10A decal140-2487 140-2487 1. Read the Operator’s Manual for fuse information. 2. Display (2 A); fuse located under the hood. 3. Power (10 A) 4. Bed lift (15 A) decal139-4610 139-4610 1. Warning—read the Operator’s Manual. 6. Horn (30 A) 7. USB power point (5 A) 8. Headlights (10 A) 9. Electric power (less than or equal to 15 A) 5. Electric relay (20 A) 2. Crushing hazard, cargo box—use the prop rod to support the cargo bed.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Qty. Use Steering wheel Steering wheel cover Washer (1/2 inch) Dust cover 1 1 1 1 Install the steering wheel (International models only). No parts required – Check the fluid levels and tire pressure. No parts required – Burnish (break-in) the brakes.
2 4 Checking the Fluid Levels and Tire Pressure Reading the Manual and Viewing the Setup Material No Parts Required Parts needed for this procedure: Procedure 1. Ensure that the batteries are charged; refer to Charging the Lithium-Ion Batteries (page 27). 2. Check the brake-fluid level before you operate the machine; refer to Checking the Brake-Fluid Level (page 44). 3. Check the air pressure in the tires; refer to Checking the Tire Pressure (page 16).
Product Overview g319171 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g319172 Figure 5 1. Passenger handhold 3. Trailer hitch 2. Parking-brake lever 4.
Controls Control Panel g319170 Figure 6 1. Light switch 6. Parking-brake lever 2. Display 7. USB power point 3. Horn button 8. Accelerator pedal 4. Gear-shift selector 9. Brake pedal 5. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal (Figure 6) to vary ground speed of the machine. Pressing down the accelerator pedal starts the machine. Pressing the pedal farther increases ground speed. Releasing the pedal slows the machine, and the machine shuts off.
Parking-Brake Lever Direction Selector The parking-brake lever is located on the control panel (Figure 6). The direction selector is located to the left of the parking-brake lever. The direction selector has 3 positions: FORWARD , REVERSE, and NEUTRAL (Figure 6). Whenever you shut off the machine, engage the parking brake to prevent the machine from accidentally moving. If the machine is parked on a steep grade, ensure that you engage the parking brake.
Display The display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 9). g321175 Figure 10 1. Startup screen 3. Software revision 2. Battery voltage g320256 Figure 9 1. Indicator light 2. Display There is a startup screen, run screen, and charging screen on the display (Figure 10, Figure 11, and Figure 12). Figure 11 shows what you may see on the display when you run the machine.
The run screen with the current machine speed (Figure 14) appears when you are driving the machine. g321177 g321181 Figure 12 1. Charging screen 2. Battery life Figure 14 3. Battery currently charging indicator 4. Estimated time to fully charge the machine 1. Current machine speed An active fault code (Figure 15) appears on the display if there is an issue with the machine. The run screen with the direction position (Figure 13) appears when you change directions. g321179 Figure 15 1.
Supervisor Speed-Limit Switch Icon Descriptions The supervisor speed-limit switch, located under the seat assembly, has 2 positions: PERFORMANCE and ECONOMY. Rotate the switch clockwise to the ECONOMY position to limit the maximum machine speed to 19 km/h (12 mph). Rotate the switch counterclockwise to the PERFORMANCE position to restore the maximum speed of the machine to 26 km/h (16 mph) as shown in Figure 16.
Specifications Note: Specifications and design are subject to change without notice.
Checking the Tire Pressure Operation Service Interval: Before each use or daily Note: The procedures in this section show a Front and rear tires air pressure specification: 165 to 207 kPa (24 to 30 psi) machine with a plastic cargo bed and bucket seat; for additional procedures for other attachments, refer to the Operation section (if applicable) in the Installation Instructions. Visit www.Toro.com for your instructions or scan the QR code (if applicable) on your attachment.
Breaking in a New Machine During Operation Service Interval: After the first 100 hours—Perform the breaking in a new machine guidelines. During Operation Safety Perform the breaking in a new machine guidelines to provide proper performance and long life for the machine. General Safety • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage. • Check the brake fluid.
• • • • • • • • • • • • • You and your passengers should remain seated when approaching blind corners, shrubs, trees, or other objects that may obscure your vision. Do not drive the machine near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge gives way. Always watch out for and avoid low overhangs such as tree limbs, door jambs, overhead walkways, etc. Look behind and down before reversing the machine to be sure of a clear path.
Loading and Dumping Safety 1. • Do not exceed the gross vehicle weight (GVW) • • • Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 19). of the machine when operating it with a load in the cargo bed and/or towing a trailer; refer to Specifications (page 15). Distribute the load in the cargo bed evenly to improve the stability and control of the machine. Before dumping, ensure that there is no one behind the machine.
Opening the Tailgate Raising the Cargo Bed to the Service Position 1. Ensure that the cargo bed is down and latched. 1. Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 19). 2. Using both hands, raise the tailgate using the ridge near the top of the tailgate (Figure 21). 2. Pull prop rod into the service position detent slot to secure the bed for maintenance (Figure 20). 3.
Monitoring the Battery-System Charge Level Closing the Tailgate If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded may have lodged in the hinge area of the tailgate. Perform the following steps before closing the tailgate. 1. Use your hands to remove as much of the material from the hinge area as possible. 2. Rotate the tailgate to approximately the 45° position (Figure 22).
Loading the Cargo Bed Material Density Maximum Cargo Bed Capacity (on level ground) Gravel, dry 1522 kg/m3 (95 lb/ft3) Full limit the weight of the load that you carry in the cargo bed as described in Specifications (page 15) and on the gross vehicle weight tag of the machine.
After Operation Training • Never allow children or untrained people to operate or charge the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. After Operation Safety General Safety • Read, understand, and follow all instructions on • Before you leave the operating position, do the • • • • • charging the machine. following: – Park the machine on a level surface. – Move the direction selector to the NEUTRAL position.
Maintenance and Storage • Store the machine indoors in a dry, secure place • • • • that is out of the reach of unauthorized users. Unplug the power cord from the outlet before starting any maintenance or cleaning to reduce risk of electric shock. Maintain or replace safety and instruction labels as needed. Do not charge with a damaged cord or plug. Replace a damaged cord or plug immediately. If the charger or power cord is damaged, do not use it; take it to an authorized Toro distributor.
Towing the Machine In case of an emergency, you can tow the machine for a short distance; however, this should not be a standard operating procedure. WARNING Towing at excessive speeds could cause a loss of steering control, resulting in personal injury. Never tow the machine at faster than 8 km/h (5 mph). Towing the machine is a 2-person job. If you must move the machine a considerable distance, transport it on a truck or trailer; refer to Towing a Trailer (page 25). 1.
Maintaining the Lithium-Ion Batteries – When charging, automatic shutoff occurs after 5 minutes of charge current below 3 A (100% charged). – Automatic shutoff occurs after 30 minutes of normal inactivity. The automatic shutoff time can be changed by an authorized Toro distributor. WARNING The batteries contain high voltage, which could burn or electrocute you. • Do not attempt to open the batteries. Transporting the Lithium-Ion Batteries • Use extreme care when handling a battery with a cracked case.
Understanding the Lithium-Ion Battery Charger Charging the Lithium-Ion Batteries Important: Charge the batteries only in temperatures that are within the recommended range; refer to the following table for the recommended range: Connecting to a Power Source Note: The charger will not function in temperatures exceeding the minimum or maximum temperatures shown in the following table. To reduce the risk of electric shock, this charger has a 3-prong grounded plug (type B).
Maintenance Note: The procedures in this section show a machine with a plastic cargo bed and bucket seat; for additional procedures for other attachments, refer to the Maintenance section (if applicable) in the Installation Instructions. Visit www.Toro.com for your instructions or scan the QR code (if applicable) on your attachment. • To ensure that the entire machine is in good condition, keep all hardware properly tightened.
Maintenance Service Interval Every 800 hours Every 1,000 hours Maintenance Procedure • Change the transaxle fluid. • Change the brake fluid. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions • Construction work • After extended operation in mud, sand, water, or similar dirty conditions, do the following: – Have your brakes inspected and cleaned as soon as possible.
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g319294 • Always remove the key from the key switch before getting off the machine. Figure 27 1. Rear lifting points • Block the tires when the machine is supported by lifting equipment. • Use jack stands to support the machine once you have lifted it.
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 29). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 29). g190187 Figure 30 1. Pins Installing a Bucket Seat Slide the seat assembly onto the pins and lower the seat assembly (Figure 31). g190066 Figure 29 Removing a Bucket Seat 1.
Lubrication Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 34). g237191 Figure 32 Installing a Bench Cushion g321364 Slide the bench cushion onto the pins and lower the cushion (Figure 33). Figure 34 1. Hub 3. Lug nut 2. Wheel 3.
g192347 Figure 37 1. Spindle g321363 Figure 35 1. Flange-head bolts (3/8 x 3/4 inch) 3. Caliper bracket (brake assembly) 2. Spindle 4. Remove the dust cap from the hub (Figure 36). g192346 Figure 36 1. Cotter pin 4. Spindle nut 2. Spindle 5. Nut retainer 3. Tab washer 6. Dust cap 5. Remove the cotter pin and nut retainer from the spindle and spindle nut (Figure 36). 6.
Installing the Hub and Rotor Greasing the Wheel Bearings 1. 1. Remove the outboard bearing and bearing race from the hub (Figure 38). Apply a light coat of the specified grease to the spindle (Figure 39). g192344 Figure 39 g033050 Figure 38 1. Seal 4. Bearing cavity (hub) 2. Inboard bearing 5. Outboard-bearing race 3. Inboard-bearing race 6. Outboard bearing 2. Remove the seal, inboard bearing from the hub (Figure 38). 3. Wipe clean the seal and check for wear and damage. 1.
g192345 Figure 40 1. Cotter pin 3. Dust cap 2. Nut retainer 9. Install the cotter pin and bend each legs around the retainer (Figure 40). 10. Install the dust cap onto the hub (Figure 40). 11. Repeat steps 1 through 10 for the hub and rotor at the other side of the machine. Installing the Brakes and Wheels 1. Clean the 2 flange-head bolts (3/8 x 3/4 inch) and apply a coat of medium-strength thread-locking compound to the threads of the bolts. 2.
Electrical System Maintenance Electrical System Safety • Unplug the power cord before connecting or disconnecting the battery. • Wear protective clothing and use insulated tools. Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. g322758 Figure 42 Disconnecting the Batteries 1. 1. Negative (–) battery cable 3. Flange nut 2. Battery post 4.
Replacing a Fuse 48 V Fuses There are 6 fuses in the electrical system; the other slots are open for options. Main power 10 A Optional lift kit—open 15 A The display fuse (2 A) is located at the front of machine under the hood (Figure 43). Electric relay 20 A Horn 30 A Display 2A 12 V Fuses g320397 Figure 43 1. Display fuse (2 A) The 12 V and 48 V fuses are located under the seat assembly (Figure 44). g321365 Figure 44 1. 12 V fuse block 2.
Maintaining the Headlights Replacing the Headlight 1. 2. 3. Disconnect the batteries; refer to Disconnecting the Batteries (page 37). Open the hood. Disconnect the electrical connector for the harness from the connector of the lamp assembly (Figure 45). 8. Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 45). 9. Adjust the headlights to direct the beams to the desired position, refer to Adjusting the Headlights (page 39).
Servicing the Batteries Drive System Maintenance Note: The machine is equipped with 4 lithium-ion batteries. A lithium-ion battery must be disposed of or recycled in accordance with local and federal regulations. If a battery requires service, contact your authorized Toro distributor for assistance. Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims. The only user serviceable parts on a battery are the labels.
Inspecting the Steering and Adjusting the Front Wheel Alignment Suspension Components Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel camber and toe-in. Service Interval: Every 100 hours—Inspect the steering and suspension for loose or damaged components. With the steering wheel at the centered position (Figure 47), turn the steering wheel to the left or right.
Adjusting the Front Wheel Toe-in Checking the Transaxle-Fluid Level Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 41). 1. Service Interval: Every 100 hours—Check the transaxle-fluid level. Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires (Figure 50). 1. Park the machine on a level surface. 2. Engage the parking brake. 3.
Brake Maintenance Changing the Transaxle Fluid Checking the Parking Brake Service Interval: Every 100 hours—Check the transaxle for leaks. 1. Engage the parking brake by pulling the parking-brake lever toward you, until you feel tension. 2. If you do not feel tension when pulling the parking-brake toward you within 11.4 to 16.5 cm (4-1/2 to 6-1/2 inches) from the “P” symbol on the dash, then you need to adjust the parking brake; refer to Adjusting the Parking Brake (page 43).
8. Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 43). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your authorized Toro distributor for assistance. Checking the Brake-Fluid Level g002136 Figure 56 1. Brake-fluid reservoir Service Interval: Before each use or daily Check the brake-fluid level before the motor is first used. 4. Brake Fluid Type: DOT 3 1. 2.
Replacing the Service and Parking-Brake Pads Chassis Maintenance Adjusting the Cargo-Bed Latches Service Interval: Every 400 hours Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo bed snugly to the chassis. Changing the Brake Fluid Service Interval: Every 1,000 hours 1.
Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. Important: Pressurized water is not recommended when washing the machine. It may damage the electrical system, loosen important decals, or wash away necessary grease at friction points.
Storage Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. Storing the Machine 1. Park the machine on a level surface, engage the parking brake, shut off the machine, and remove the key. 2.
Battery Storage Requirements does not turn back on unless the charger is disconnected and reconnected. Note: You do not need to remove the batteries from the machine for storage.
Troubleshooting Battery Charger Error Codes Problem Possible Cause Corrective Action Code E-0-0-1, or E-0-4-7 1. Battery high voltage 1. Ensure that the battery voltage is correct and the cable connections are secure; ensure that the battery is in good condition. Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1.
Machine Fault Codes Problem Possible Cause Corrective Action Code P156C, P156E 1. There is a controller-configuration fault. 1. Contact your authorized Toro distibutor. Code P0226, P156C, B1107 1. The parking brake is engaged while in FORWARD or REVERSE position. 1. Disengage the parking brake. 2. A drive-switch fault occurred. 2. Turn off the machine and check the functionality of the switches. 1. The motor current exceeded the controller-rated maximum. 1.
Notes:
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 5 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
