Operator's Manual

ManualsBrandsToro ManualsAttachmentsRemote Hydraulic Control, Workman 3000 and 4000

FORM NO. 3326-986

The Toro Company2001 TPS

MODEL NO. 07415

INSTALLATION

INSTRUCTIONS

For Workman 3000 Series

REMOTE HYDRAULIC CONTROL KIT

SAFETY AND INSTRUCTION DECALS

The following safety and instruction decals are to be installed on the kit. If any become damaged or illegible,

replace them. Decal part numbers are listed below and in the parts catalog. Order replacements from your

Authorized Toro Distributor.

ON COUPLER BRACKET

(Part No. 92-2610)

ON CENTER CONSOLE COVER

(Part No. 92-2609)

ON REAR AXLE

(Part No. 92-2611)

CAUTION

QUICK COUPLERS UNDER PRESSURE

STOP ENGINE, APPLY PARKING

BRAKE AND PLACE REMOTE VALVE

IN FLOAT DETENT POSITION TO

REMOVE PRESSURE BEFORE

CONNECTING OR DISCONNECTING

QUICK COUPLERS.

INSTALLATION

1. Position vehicle on a clean, level surface, stop

engine, engage parking brake and remove key from

ignition switch.

2. Unscrew and remove all knobs from console levers

(Fig. 1).

3. Remove (6) screws securing outside edge of

center console cover plate to frame and remove cover

plate (Fig. 1).

4. Remove (2) capscrews and locknuts securing

front legs of seat frame to sides of vehicle floor (Fig. 1).

5. Remove (2) capscrews and lockwashers securing

seat frame brackets to vehicle frame (Fig. 1). Remove

seat frame from vehicle.

6. Loosen hose clamp securing overflow tube to

radiator and slide tube off radiator opening (Fig. 2).

Plug overflow tube to prevent fluid from escaping.

Figure 1

1. Center console cover

2. Seat frame

3. Seat assembly

4. Skirt & fender assembly

Summary of content (12 pages)

PAGE 1
FORM NO. 3326-986 INSTALLATION INSTRUCTIONS MODEL NO. 07415 REMOTE HYDRAULIC CONTROL KIT For Workman 3000 Series SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are to be installed on the kit. If any become damaged or illegible, replace them. Decal part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor.
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INSTALLATION CAUTION 1 If engine has been running, pressurized hot coolant can escape if overflow tube or radiator cap is removed and cause burns. Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning hand before removing tube. 3 2 2 1 Figure 4 1. Rod lever 2. Rod assembly 3. Rod assembly slot Figure 2 1. Overflow tube 2. Radiator 7.
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INSTALLATION 1 3 2 1 2 Figure 8 1. Connecting rod 2. Control valve assembly 1 Figure 6 1. Lever 2. Lower detent plate 3. Upper detent plate 2 3 12. Loosely thread a tee fitting into top port of auxiliary valve (Fig. 7). 13. Loosely thread a 45 fitting into bottom port of auxiliary valve (Fig. 7). 14. Mount the control valve assembly and valve mount plate to auxiliary valve bracket with (2) 1/4-20 x 2-3/4" lg. capscrews and flange locknuts, as shown in figure 7. 4 1 2 Figure 9 1.
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INSTALLATION 19. Adjust control lever detent plates as follows: 1 A. Move control lever to rear detent position and check the valve spool travel. Spool should be pulled all the way out of valve before lever reaches the rear detent position. Note: Rod must spring slightly into detent position. B. If lever does not reach the rear position, loosen capscrew securing connecting rod to lever assembly (Fig. 10) and adjust as required. C. Release lever and allow it to spring back into neutral position. 4 2 3 D.
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INSTALLATION 24. Loosely thread a 90 fitting into top port of auxiliary relief valve (Fig. 14). 25. Loosely thread a tee adapter fitting into side port of auxiliary relief valve (Fig. 14). 1 2 26. Mount the hydraulic tube to 90 fitting in top port of auxiliary relief valve (Fig. 14). 4 2 3 Figure 16 1. Power steering relief valve 2. Hydraulic hose to hydraulic filter 1 2 Figure 14 1. Auxiliary relief valve 2. 90 fitting 3. Tee adapter fitting 4. Hydraulic tube 27.
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INSTALLATION NOTE: If vehicle is equipped with an optional 540 PTO, insert optional spacer (supplied with 540 PTO) between bracket and frame when installing. 3 1 4 5 3 Figure 21 2 Figure 19 1. Hydraulic hose 2. Lift valve 3. Relief valve 33. If vehicle is equipped with an optional rear PTO, remove (2) capscrews, spacers and lockwashers securing right side (passenger side) of PTO shield to rear frame bracket (Fig. 20). 1 2 1. Hydraulic coupler 2. Retaining ring 3. Coupler bracket 4.
PAGE 7
INSTALLATION 41. Mount 90 fitting end of hydraulic hose to 90 fitting in auxiliary valve (Fig. 22). Route hose rearward, along left side of frame and in front of PTO (if so equipped) to straight fitting in upper coupler. Direct end of hose with 45 fitting towards right side of frame away from transaxle. Route hose away from any hot or moving parts. Secure hose fittings. 42. Secure hoses with cable ties. 43. Tighten all fittings, hoses and mounting fasteners. 44.
PAGE 8
OPERATION REMOTE HYDRAULIC CONTROL KIT MODEL 07415 The remote hydraulic control kit supplies live" hydraulic power from the vehicle pump whenever the engine is running. The power can be used through the the quick couplers at the rear of the vehicle (See Hydraulic Schematic). CONTROL LEVER POSITIONS Note: If hydraulic motor is used, it may see 1000 psi back pressure.
PAGE 9
OPERATION DISCONNECTION CAUTION Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do serious damage. Care must be used when connecting or disconnecting hydraulic quick couplers. Stop engine, apply parking brake, lower attachment and place remote hydraulic valve in float detent position to relieve hydraulic pres sure before connecting or disconnecting quick couplers.
PAGE 10
HYDRAULIC SCHEMATIC 10 (Vehicle w/ Remote Hydraulic Kit) 10
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