Installation Instructions

ManualsBrandsToro ManualsVehiclesUtility Van Box, Workman GTX Series Utility Vehicle

FormNo.3435-418RevB

UtilityVanBox

Workman

GTXSeriesUtilityVehicle

ModelNo.07440

InstallationInstructions

Important:YoucannotinstalltheUtilityVanBoxonLifted(LT)Modelsoramachineequippedwith

LiftKitModel07414.

YoumustinstallthesekitswiththeUtilityVanBox:

•CanopyorCabKit

–07921—2PersonCanopyKit

–07922—4PersonCanopyKitor

–07142—CabKit

•DoorMountMirrorKit—PartNo.136-1997

•BackupAlarmKit

–133-3018—12VReverseAlarmKit(Gas

Machines)or

–131-8549—48VReverseAlarmKit(Electric

Machines)

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal140-2594

140-2594

1.Fallinghazard—donot

carrypassengers.

2.Tippinghazard—the

maximumcarrying

capacityis180kg(400

lb);readtheOperator’s

Manual;donotexceed19

km/h(12mph).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3435-418*B

Summary of content (8 pages)

PAGE 1
Form No. 3435-418 Rev B Utility Van Box Workman® GTX Series Utility Vehicle Model No. 07440 Installation Instructions Important: You cannot install the Utility Van Box on Lifted (LT) Models or a machine equipped with Lift Kit Model 07414. You must install these kits with the Utility Van Box: • Canopy or Cab Kit – 07921 — 2 Person Canopy Kit – 07922 — 4 Person Canopy Kit or – 07142 — Cab Kit • Door Mount Mirror Kit — Part No.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 Description Use Qty. No parts required – Prepare the machine. No parts required – Remove the cargo bed. Clutch spacer 1 Reduce the top speed. 4 Utility van box Flange-head bolt (1/2 x 1-1/4 inches) Flange nut (1/2 inch) 1 2 2 Install the utility van box. 5 Canopy or cab kit — 07921, 07922, or 07142 (sold separately) 1 Install the canopy or cab kit (sold separately).
PAGE 3
2 Removing the Cargo Bed No Parts Required Procedure 1. Using an overhead hoist, raise the cargo bed. 2. If applicable, remove the 2 bolts (3/8 x 2-1/2 inches), 2 flange nuts (3/8 inch), and 3 bolts (5/16 x 3/4 inch) from the prop rod assembly, and remove the prop rod assembly (Figure 2). Note: Retain the hardware if you want to install the plastic cargo bed in the future.
PAGE 4
3. Remove the 2 pivot bolts (1/2 x 4-1/2 inches) and 2 locknuts (1/2 inch) from the pivot bracket located at the rear of the machine (Figure 3). Note: Retain the hardware if you want to install the plastic cargo bed in the future. g037303 Figure 3 1. Pivot bolt (1/2 x 4-1/2 inches) 3. Locknut (1/2 inch) 2. Pivot bracket 4. Release the cargo-bed lever and remove the cargo bed using an overhead hoist. 5. If applicable, remove the electric lift cylinder as shown in Figure 4.
PAGE 5
6. Remove the 2 latches, 4 flange-head bolts (3/8 x 2-1/2 inches), and 4 flange nuts (3/8 inch) from the left and right frame tubes (Figure 5). Retain the fasteners for installation in 4 Installing the Utility Van Box (page 6). g307180 Figure 5 3 Reducing the Top Speed Parts needed for this procedure: 1 Clutch spacer Procedure CAUTION The dust in the clutch will become airborne and could damage your eyes or you could inhale it, causing breathing difficulties.
PAGE 6
Important: Ensure that the X is placed back in the original location. 5. Torque the bolts to 179 to 228 N∙m (132 to 168 in-lb). g307181 Figure 6 1. Existing clutch spacers 2. New clutch spacer 4 Installing the Utility Van Box Parts needed for this procedure: 1 Utility van box 2 Flange-head bolt (1/2 x 1-1/4 inches) 2 Flange nut (1/2 inch) g303178 Figure 7 1. Utility van box 3. Front of the frame tubes Procedure 2. Flange-head bolt (3/8 x 2-1/2 inches) 4.
PAGE 7
3. Secure the rear of the utility van box to the rear of the frame tubes using a flange-head bolt (1/2 x 1-1/4 inches) and a flange nut (1/2 inch) on each side (Figure 8). 6 Installing the Door Mount Mirror Kit Parts needed for this procedure: 1 Door Mount Mirror Kit — Part No. 136-1997(sold separately) Procedure g303179 Install the Door Mount Mirror Kit; refer to the Door Mount Mirror Kit Installation Instructions. Figure 8 1. Flange nut (1/2 inch) 3. Flange-head bolt (1/2 x 1-1/4 inches) 2.
PAGE 8
Declaration of Incorporation Model No. Serial No. Product Description Invoice Description General Description Directive 07440 with 07921, 07922, or 07142, and 136-1997, and 133-3018 or 131-8549 — Utility Van Box, Workman GTX Series Utility Vehicle VAN BOX, WORKMAN GTX Utility Vehicle 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.