Form No. 3427-857 Rev A Rear Selector Valve Kit Outcross 9060 Series Traction Unit Model No. 07527 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal138-4165 138-4165 1. Valve selector decal138-4135 138-4135 1. Extend hydraulic cylinder © 2018—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 2.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. No parts required – Prepare the machine. No parts required – Remove the bed. No parts required – Remove the existing hydraulic lines.
1 2 Preparing the Machine Removing the Standard Bed No Parts Required No Parts Required Procedure 1. Park the machine on a level surface. 2. Shift to the NEUTRAL position. 3. Lower any equipped attachments. 4. Engage the parking brake. 5. Shut off the engine and remove the key. 6. Move the auxiliary hydraulic lever to the FLOAT position to relieve pressure at the hydraulic couplers. Procedure Remove the standard bed; refer to the traction unit Operator’s Manual.
3 Removing the Existing Hydraulic Lines No Parts Required Accessing the Hydraulic Lines at the Auxiliary Hydraulic Valve Refer to Figure 1 for this procedure. g272420 Figure 1 1. Main instrument panel 5. Button-head screw (4) 2. Button-head screw (3) 6. Console instrument panel 3. Bolt (2) 7. Button-head screw (5) 4. Console 8. Flange nut (2) 1. Remove the console instrument panel.
3. Open the main instrument panel and remove the bolts and flange nuts that secure the dash cover to the console. 4. Remove the console. Note: You may need to adjust the operator’s seat so that you have extra space to remove the console. Removing the Existing Hydraulic Lines Refer to Figure 2 for this procedure. g265228 Figure 2 2. Existing hydraulic lines 1. Clamp hardware 1. Loosen the nuts on both ends of the hydraulic lines. 2.
4 Assembling the Selector Valves Parts needed for this procedure: 2 Selector valves 2 Straight fitting (O-ring face seal) and O-rings 4 90° fitting and O-rings Procedure Note: Figure 3 shows the correct valve orientation as viewed from the side. Assemble the hydraulic fittings and O-rings into the 2 selector-valve ports as follows (Figure 3): • Port 2: 90° fittings and O-rings • Port 3: Straight fittings (O-ring face seal) and O-rings • Port 4: 90° fittings and O-rings g264960 Figure 3 6 1.
5 Assembling the Selector Valves to the Machine g265048 Figure 5 Viewed from back of the machine Parts needed for this procedure: 1. Fitting at 30° angle 1 Valve mount plate 1 Hex-head bolt (5/16 x 1-1/4 inch) 1 Flange nut (5/16 inch) 2 Hex-head bolt (1/4 x 3-1/2 inches) 2 Flange nut (1/4 inch) 1 Relay 1 Screw (#10) 1 Locknut Procedure 1. Use a screw (#10) and a locknut to install the relay to the valve mount plate (Figure 4). g265080 Figure 4 1. Valve mount plate 3. Relay 2.
6 Installing the Wire Harness Parts needed for this procedure: 1 Wire harness Procedure Figure 7 illustrates an overview of the wire-harness connections. Refer to this figure for this procedure. g265047 Figure 6 1. Selector valves 4. Valve mount plate 2. Flange nut (1/4 inch) 5. Flange nut (5/16 inch) 3. Hex-head bolt (5/16 x 1-1/4 inch) 6.
g265112 Figure 7 Wire-harness-connection overview 1. SCV ENABLE (kit wire harness) and SCV WIRE HARNESS (machine wire harness) 4. SCV RELAY (kit wire harness) and relay 2. A-PRIMARY and top, forward selector valve solenoid 5. B-AUXILIARY and bottom, rear selector-valve solenoid 3. B-PRIMARY and top, rear selector-valve solenoid 6. A-AUXILIARY and bottom, forward selector-valve solenoid 1. Plug the connector of the wire harness branch labeled SCV RELAY into the relay.
3. 7 Assemble the couplers to the bulkhead plate as shown in Figure 9. Installing the Hydraulic Couplers Parts needed for this procedure: 1 Bulkhead plate 2 Hex-head bolt (1/2 x 1-12 inch) 2 Flange nut (1/2 inch) 2 Coupler 2 Plug 2 Bulkhead union 2 Washer 2 Bulkhead nut 1 Decal (Part No. 138-4135) g264740 Figure 9 1. Coupler Procedure 1. 2. Adhere the decal (Part No.
3. Assemble the 109 cm (43 inch) hoses to the left hydraulic couplers and port 2 of each selector valve. 4. Install the clamp around the 109 cm (43 inch) hoses using a hex-head bolt (5/16 x 1-1/4 inch), washer, and flange nut (5/16 inch). g272240 Figure 10 1. Hose—89 cm (35 inch) 4. Clamp 2. Hose—46 cm (18.25 inch) 5. Connection—hose (46 cm or18.25 inch) and auxiliary valve 3. Hose—109 cm (43 inch) 6.
9 10 Installing the Switch Installing the Console Parts needed for this procedure: No Parts Required 1 Switch 1 Decal (Part No. 138-4165) Procedure Refer to Figure 1 in Accessing the Hydraulic Lines at the Auxiliary Hydraulic Valve (page 4) for this procedure. Procedure 1. Remove the knockout area for the plug (Figure 11) on the console instrument panel. g274311 Figure 11 Loader model shown 1. Knockout area 2. Switch 4. Connector—switch 5.
11 12 Installing the Standard Bed Connecting the Battery Parts needed for this procedure: No Parts Required 2 Hex-head bolt (1/2 x 1-1/2 inch) 2 Flange nut (1/2 inch) 1 Thrust washer Procedure Connect the battery; refer to the electrical system maintenance section of the traction unit Operator’s Manual. Procedure Important: When you position the bed onto the machine, be careful so that the bed does not contact and cause damage to the selector valves.
Operation • The right-sided set of couplers (standard with the machine) is activated when the hydraulic circuit 1 WARNING icon Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor.
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