Form No. 3433-349 Rev A Cargo Bed Outcross 9060 Series Traction Unit Model No. 07530 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential damage. Replace any decal that is damaged or missing. decal93-9852 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. decal115-7739 115-7739 93-9899 1. Falling, crushing hazard—do not carry passengers.
decal138-8166 138-8166 9. Raise the bed 1. Attention—read 5. Remove the rod. using a jack. the Operator’s Manual before performing maintenance. 2. Keep 6. Lower the bed. 10. Slowly drive bystanders forward. away. 3. Raise the bed. 7. Remove the quick-release pin. 11. Disconnect the hydraulic hoses. 4. Rotate the leg forward. 8. Remove the lanyard. 12. Disconnect the wire harness.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 Description Qty. Use No parts required – Prepare the machine. No parts required – Remove the standard bed and drawbar.
1 3 Preparing the Machine Installing the Pivot Brackets No Parts Required Parts needed for this procedure: Procedure 1. Remove any rear attachments, the loader and ballast box; refer to the installation instructions for your attachments or the Operator’s Manual for your traction unit. 2. Park the machine on a level surface and move the shift lever to the NEUTRAL position. 3. Fully lower the 3-point hitch; refer to the Operator’s Manual for your traction unit. 4.
4 Installing the Cylinder Lift Parts needed for this procedure: 1 Cylinder lift assembly 2 Flange-head capscrew (1/2 x 1-3/4 inches) g287289 Figure 2 Procedure 1. Capscrew (1 x 1-1/4 inches) 3. Bulkhead plate (rear hydraulic quick-connect couplings) 2. Frame gusset (right rear) 4. Flange locknut (1/2 inch) 3. 1. Remove the top 2 flange-head capscrews (1/2 x 1-1/2 inches) and top 2 flange locknuts (1/2 inch) that secure the link-attach bracket to the frame of the machine (Figure 4).
g258980 g290078 Figure 5 1. Flange locknut (1/2 inches) 3. Flange-head capscrew (1/2 x 1-3/4 inch) 2. Cylinder lift 3. Assemble the cylinder lift to the frame of the machine and link-attach bracket with 2 flange locknut (1/2 inches) that you removed in step 1 and the 2 flange-head capscrews (1/2 x 1-3/4 inch) as shown in Figure 5. 4. Torque the capscrews and locknuts to 91 to 113 N∙m (67 to 83 ft-lb). g258955 Figure 6 1. Flange-head bolts (5/16 x 3/4 inch) 5 2.
g260058 Figure 8 1. Flange-head bolts (5/16 x 3/4 inch) 2. Drive-shaft cover g290080 Figure 10 Connecting the Hydraulic Hoses 1. Route the 2 hydraulic hoses to the quick-connect panel for the rear attachments as shown in Figure 9. Note: Ensure that there is clearance between 1. Quick-connect fitting (extend hydraulic hose—red dust cap) 3. Quick-connect fitting (retract hydraulic hose—black dust cap) 2. Quick-connect coupling (rear attachment-extend circuit—red dust plug) 4.
g286413 Figure 11 1. Flange locknut (1/2 inch) 4. Left frame channel 2. Left pivot bracket (cargo bed) 5. Lanyard bracket 3. Flange-head capscrew (1/2 x 1-1/4 inches) 2. Secure the bracket to the frame (Figure 11) with 2 flange-head capscrews (1/2 x 1-1/4 inches) and 2 flange locknuts (1/2 inch). 3. Torque the capscrews and nuts to 91 to 113 N∙m (67 to 83 ft-lb). 7 g286414 Figure 12 Installing the Proximity-Sensor Jumper 1. Plug 5. Back of the machine 2. 3-pin connector (BED REAR DOWN) 6.
8 Assembling the Cargo Bed Parts needed for this procedure: 1 Cargo bed 1 Push rod 1 Lanyard 2 Shoulder bolt 9 Flange locknut (5/16 inch) 1 Wingnut 1 Forward panel 4 Carriage bolt (5/16 x 2-1/2 inches) 2 Carriage bolt (5/16 x 2-3/4 inches) 2 Mud flap 8 Capscrew (5/16 x 1 inch) 8 Washer (5/16 x 1-1/2 inches) g260111 Figure 14 1. Hinge pins (cargo bed) 3. 2. Pivot brackets At the back of the machine, secure the cargo bed to the pivot brackets with 2 quick-release pins (Figure 15).
Installing the Push Rod to the Cargo Bed Assembling the Hydraulic Cylinder to the Cargo Bed 1. Use the lifting equipment to tilt the cargo bed so that you can access the bed straps. 2. At the left side of the cargo bed, assemble the push rod through the oval openings in the 2 left bed-pivot straps (Figure 16). 1. Have another person start the engine and move the auxiliary-hydraulic lever rearward to extend the rod end of the hydraulic cylinder (Figure 18). g290082 Figure 16 1.
Installing the Cargo Bed Lanyard to the Bracket 1. Align the wing nut at the end of the lanyard with the slots in the lanyard bracket (Figure 22). g260114 Figure 20 1. Lock plate 2. Push rod g290085 Important: Ensure that the bed pin at the end of the push rod (Figure 21) extends through the slot in the right lift plate. g290084 Figure 21 1. Lift plate (right) 3. Right side of the machine 2. Bed pin g286524 Figure 22 1. Lanyard bracket 3. Lanyard 2. Wing nut 2.
(5/16 x 1-1/2 inches), and tighten the capscrews by hand (Figure 23). g260208 Figure 24 g260221 Figure 23 1. Capscrew (5/16 x 1 inch) 3. Mud flap 2. Washer (5/16 x 1-1/2 inches) 4. Clip nut 2. Repeat step 1 for the mud flap at the other side of the machine. 9 Installing the Forward Mud Flaps Parts needed for this procedure: 2 Mud flap 6 Capscrews (5/16 x 1 inch) 6 Washers (5/16 x 1-1/2 inches) Procedure 1. Start the engine, fully raise the bed, shut off the engine, and remove the key. 2.
Raising the Cargo Bed Product Overview Move the auxiliary hydraulic lever rearward to raise the cargo bed (Figure 26). Specifications Interior dimensions Cargo box load Width x 185 cm (52 inches) Length 132 cm (73 inches) Height 40 cm (16 inches) 2041 kg (4,500 lb) Operation Opening the Tailgate 1. Pull the tailgate-latch handle (Figure 25). g290083 g260317 Figure 26 g260316 Figure 25 2. Rotate the retainer away from the latch pin (Figure 25). 3.
Lowering the Cargo Bed CAUTION Moving the auxiliary hydraulic lever to the float position when the cargo-bed load is behind the hinges may cause the bed to rotate backward unexpectedly (Figure 27). Move the auxiliary hydraulic lever only to the cylinder retract position when lowering the cargo bed. g286561 Figure 28 1. Clevis pin 3. Hairpin 2. Outer, right bed-pivot strap 4. Cylinder lock 4. Align the cylinder lock over the rod of the hydraulic cylinder (Figure 29).
Removing the Cargo Bed Stowing the Cylinder Lock 1. Remove the hairpin and clevis pin that secures the cylinder lock to the cylinder rod (Figure 30). Preparing to Remove the Cargo Bed 1. Unload that cargo bed and latch the tailgate. 2. Move the machine to a level surface. 3. If installed, lower the 3-point hitch to the lowest position (Figure 32). g286562 Figure 30 1. Clevis pin 3. Hydraulic cylinder rod 2. Cylinder lock 4. Hairpin 2.
Removing the Jack and Rear Cargo-Bed Leg 1. Disconnecting the Hydraulic Cylinder from the Cargo Bed At the back of the cargo bed, remove the self-locking pin that secures the jack to the rear cargo-bed leg, and remove the jack from the cargo-bed leg (Figure 34). 1. Start the engine, fully tilt the cargo bed, and shut off the engine (Figure 36); refer to Raising the Cargo Bed (page 13). g261938 g261939 Figure 36 2. Rotate the push rod clockwise to clear the lock plate (Figure 37).
Extending the Forward Cargo-Bed Legs 1. Remove the self-locking pin that secures the forward cargo-bed leg to the receiver (Figure 38). g261942 Figure 39 Disconnecting the Lanyard 1. Move the wing nut, shoulder bolt and lanyard up in the slot in the lanyard bracket (Figure 40). g286745 Figure 40 1. Lanyard bracket g261941 2. Shoulder bolt and wing nut Figure 38 1. Self-locking pin 3. Receiver (cargo-bed leg) 2. 2. Forward cargo-bed leg 2.
Separating the Cargo Bed from the Machine 1. At the back of the machine, remove the 2 quick-release pins that secure the cargo bed to the pivot brackets (Figure 41). g262020 Figure 43 1. Tube (rear cargo-bed leg) 5. 2. Jack Raise the cargo bed with the jack until the jack is fully extended (Figure 44). g286494 Figure 41 1. Quick-release pins 3. Bed-pivot straps 2. Pivot bracket 2. Insert the rear cargo-bed leg into the rear-leg receiver (Figure 42). g262018 Figure 44 6.
Disconnecting the Cargo Bed Hydraulic Hoses 1. 3. Move the auxiliary hydraulic lever full forward (FLOAT ) position to relieve pressure, and then rearward to the center NEUTRAL position (Figure 46). Assemble the dust cover onto the quick-disconnect fittings (Figure 47) and stow the hoses alongside the cylinder. Removing the Proximity-Sensor Jumper 1.
Mounting the Cargo Bed 2. Preparing to Mount the Cargo Bed 1. Park the machine on a level surface, move the shift lever to the NEUTRAL position. 2. If installed, remove any rear attachments or the loader and ballast box; refer to the installation instructions for your attachments or the Operator’s Manual for your traction unit. 3. Fully lower the 3-point hitch; refer to the Operator’s Manual for your traction unit. 4. Engage the parking brake.
5. At the back of the machine, use the jack to lower the cargo bed until the hinge pins of the bed are seated in the pivot brackets. 6. Secure the cargo bed to the pivot brackets with 2 quick-release pins (Figure 52). 3. Align the wing nut, shoulder bolt and lanyard down in the lower slot in the bracket (Figure 22). Connecting the Hydraulic Cylinder and Hoses 1. Identify the quick-disconnect fittings for the rear attachment-lift and lower circuits for the machine. 2.
Removing the Jack 1. Assembling the Hydraulic Cylinder to the Cargo Bed Fully retract the jack, remove the self-locking pin that secures the jack top the rear cargo-bed leg tube, and remove the jack (Figure 55). 1. Have another person start the engine and move the auxiliary-hydraulic lever rearward to extend the rod end of the hydraulic cylinder (Figure 57 and Figure 58). g262020 Figure 55 1. Tube (rear cargo-bed leg) 2. 2.
Stowing the Forward Cargo-Bed Legs 1. Start the engine and move the auxiliary-hydraulic lever rearward to fully tilt the cargo bed (Figure 61). g260114 Figure 59 1. Lock plate 2. Push rod Important: Ensure that the bed pin at the end of the push rod (Figure 60) extends through the slot in the right lift plate. g263288 Figure 61 1. Extend (hydraulic cylinder) 2. Auxiliary hydraulic lever g290084 Figure 60 1. Lift plate (right) 3. Right side of the machine 2. Bed pin 23 2.
g260233 Figure 63 3. Rear cargo-bed leg 1. Self-locking pin 2. Jack bracket (cargo bed) 4. Assemble the jack to the rear cargo-bed leg tube and secure the jack with the tube with the self-locking pin (Figure 64). g263312 g261936 Figure 62 1. Forward cargo-bed leg Figure 64 3. Receiver (cargo-bed leg) 1. Tube (rear cargo-bed leg) 2. Self-locking pin 4. Remove the cargo-bed leg from the receiver and rotate it up 90° (Figure 62). 5.
