Form No. 3429-379 Rev B Road Light and Horn Kit Outcross 9060 Series Traction Unit Model No. 07542 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 © 2019—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Use Qty. No parts required – Prepare the machine. No parts required – Remove the roof panel.
Procedure 11 12 Description Use Qty. Yellow reflective tape Red reflective tape 2 4 Install the reflective tape. No parts required – Install the roof panel. 1 2 Preparing the Machine Removing the Roof Panel No Parts Required No Parts Required Procedure Procedure 1. Park the machine on a level surface, move the shift lever to the NEUTRAL position, and lower the attachments. 2.
Installing the Rear Lights Parts needed for this procedure: 4 Nut (5/16 inch) 2 Tail light assembly 2 Tail light assembly bracket 4 Hex-head bolt (5/16-18 x 1 inch) Procedure 1. Secure the tail light assemblies to the tail light assembly brackets (Figure 2). Note: Ensure that the yellow lens is on the top of the bracket.
2. Remove the bolts and nuts on the left side of the machine as shown in Box A of Figure 3. Note: Remove hardware from one side at a time. g264165 Figure 3 3. Secure the tail light assembly and bracket to each side of the machine using 4 bolts (5/16-18 x 1 inch) and 4 nuts (5/16 inch). 4. Repeat on the right side of the machine. 5. Route the tail light assembly wire harnesses up through the roof assembly as shown in Boxes C and D in Figure 3.
4 Installing the Front Lights Parts needed for this procedure: 6 Bolt (1/4-20 x 3/4 inch) 6 Locknut (1/4 inch) 2 Front light assembly 1 Right front light bracket 1 Left front light bracket 1 Wire harness 1 Push-mount fastener Procedure 1. Determine the left and right position based on the normal operating position. 2. Attach the front LEFT list assembly to the front LEFT light bracket (Box A of Figure 4). 3.
Note: Coil the excess harness up under the roof when the license plate light kit is not used. Secure the harness using the push mount fastener and cable tie to the roof rail (Figure 5). 7. Insert the push mount fasteners in the holes on the frame (Figure 5). g274364 Figure 5 1. Machine wire harness 4. Push mount fasteners 7. Left front light harness 2. Kit wire harness 5. Right front light harness 8. Excess harness 3. Right rear light harness 6.
5 Installing the Horn Parts needed for this procedure: 1 Horn Attaching the Horn to the Machine g254486 Figure 6 1. At the frame of the machine below the right-front engine bracket, remove the flange locknut (5/16 inch) from the bolt (5/16 x 2-3/4 inches) that secures the coolant-reservoir bracket to the frame (Figure 7). g254490 Figure 7 1. Bolt (frame/bracket 5/16 x 2-3/4 inches) 3. Right-front engine bracket 2. Flange locknut (5/16 inch) 2.
g254491 Figure 8 1. Bolt (frame/bracket 5/16 x 2-3/4 inches) 3. Flange locknut (5/16 inch) 2. Bracket (horn) Connecting the Wire Harness to the Horn Connect the terminal receptacles for the yellow and black wires onto the blade terminals of the horn (Figure 9). Note: You can connect either wire to either blade terminal of the horn. g254484 Figure 9 1. Terminal receptacle (yellow wire) 3. Blade terminal (horn) 2.
6 Installing the Slow Moving Vehicle Sign Parts needed for this procedure: 1 Bracket 2 Bolt (5/16-18 x 3 inches) 2 Nut (5/16 inch) 1 Slow moving vehicle sign 3 Hex bolt (1/4-20 x 3/4 inch) 3 Flat washer 3 Nut (1/4 inch) g284933 Figure 11 Procedure 1. Install the slow moving vehicle sign using 3 bolts (1/4-20 x 3/4 inch), 3 washers, and 3 nuts (1/4 inch) as shown in Figure 10. g284932 Figure 10 1. Nut (1/4 inch) 3. Bolt (1/4-20 x 3/4 inch) 2. Flat washer 2.
Installing the Horn Switch 7 1. Remove the plug from the steering column-panel (Figure 14). Installing the Horn Switch Parts needed for this procedure: 1 Horn-switch assembly (switch and jam nut) 1 Rubber button Removing the Steering-Column Panel 1. Remove the 4 socket-head screws that secure the steering column-panel to the dash (Figure 12). g272241 Figure 14 1. Rubber cap 3. Jam nut 2. Plug (steering column-panel) 4. Switch (horn) 2. Assemble the jam nut onto the horn switch (Figure 14).
g272242 Figure 15 1. Blade connector (switch) 2. 2-socket connector (HORN SWITCH) 8 Installing the Flasher Switch Parts needed for this procedure: 1 Paddle switch Procedure Install the paddle switch and connect it to the kit wire harness (Figure 16). g278146 Figure 16 Install the steering-column panel.
9 Installing the Dual Flasher Parts needed for this procedure: 1 Bracket 4 Clip nuts 4 Bolts (#10 x 1/2 inch) 1 Dual flasher 1 Wire harness Installing the Flasher 1. Remove the 3 bolts and rotate the control panel out to the right (Box A of Figure 17). 2. Remove the relay and bolt shown in Box B of Figure 17.
3. Install the bracket and relay using the 2 bolts previously removed (Figure 18). 4. Install 4 clipnuts onto the bracket (Figure 18). g274359 Figure 18 5. Install the dual flasher onto the bracket using 4 bolts (#10 x 1/2 inch) (Box A of Figure 19). 6. Connect the harness to the dual flasher (Box B of Figure 19). 7. Route the harness under the control panel and connect it to the machine wire harness (Box B of Figure 19). g278144 Figure 19 1. Machine wire harness 8. 2.
10 Installing the Fuses Parts needed for this procedure: 1 15A fuse 1 10A fuse Procedure Install the 15A fuse into the fuse block slot at column B, row 4. g274357 Figure 20 Install the 10A fuse into the fuse block slot at column C, row 4. 1. 15A fuse (B4) 2. 10A fuse (C4) 11 Installing the Reflective Tape Parts needed for this procedure: 2 Yellow reflective tape 4 Red reflective tape Procedure Install the reflective tape as shown in Figure 21.
Operation 12 Controls Installing the Roof Panel No Parts Required Procedure 1. Lift the roof panel and align the holes on the panel with the clip nuts in the roof-mount channel. 2. Assemble the panel to the roof mount with the 6 flange-head bolts and 6 washers (Figure 22) that you removed in 2 Removing the Roof Panel (page 2). g267078 Figure 23 Turn Signals Press down on the switch (Figure 23) to engage the right turn signal. Press up on the switch (Figure 23) to engage the left turn signal.
