Installation Instructions

ManualsBrandsToro ManualsRiding ProductsFoam Marker Finish Kit, Outcross 9060 Series Traction Unit

FormNo.3427-992RevB

FoamMarkerFinishKit

Outcross9060SeriesTractionUnit

ModelNo.07548

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Safety

CAUTION

Chemicalsarehazardousandcancause

personalinjury.

•Readthedirectionsonthechemicallabels

beforehandlingthechemicalsandfollow

allmanufacturerrecommendationsand

precautions.

•Keepchemicalsawayfromyourskin.

Shouldcontactoccur,washtheaffected

areathoroughlywithsoapandcleanwater.

•Weargogglesandanyotherprotective

equipmentrecommendedbythechemical

manufacturer.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal112-7890

112-7890

1.Foamoutput3.Decrease

2.Increase

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3427-992*B

Summary of content (16 pages)

PAGE 1
Form No. 3427-992 Rev B Foam Marker Finish Kit Outcross 9060 Series Traction Unit Model No. 07548 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Safety Safety and Instructional Decals CAUTION Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 Description Use Qty. No parts required – Prepare the machine. No parts required – Choose the installation instructions.
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2 3 Choosing the Installation Instructions Assembling the Nozzle Parts needed for this procedure: 1 Magnet 1 Nozzle plate 1 Flange locknut (1/4 inch) 1 Washer (1/4 inch) 1 Flange locknut (1/4 inch) 1 Foam nozzle Note: Discard the turf sprayer installation instruction 1 Machine screw (6 x 20 mm) that come with the foam marker kit.
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Assembling the Nozzle Plate, Magnet, and Foam Nozzle 1. Assemble the magnet to the nozzle plate with a capscrew (1/4 x 5/8 inch), washer (1/4 inch), and flange locknut (1/4 inch) as shown in Figure 2. g284954 Figure 3 Foam Nozzle at Machine Left Position 1. Nut (6 mm) 4. Tube fittings 2. Nozzle plate 5. Machine screw (6 x 20 mm) 3. Slot (top of the foam nozzle) g284918 Figure 2 1. Flange locknut (1/4 inch) 4. Washer (1/4 inch) 2. Nozzle plate 5. Capscrew (1/4 x 5/8 inch) 3. Magnet 2.
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4 Installing the Compressor and Tank to the Mount Parts needed for this procedure: 1 Compressor and tank assembly 1 Mount 4 Flange-head capscrew (5/16 x 1 inch) 4 Washer (5/16 inch) 4 Flange locknut (5/16 inch) g285041 Figure 6 1. Hairpin Determining the Location of the Tank and Compressor on the Machine 3. Frame rod 2. Frame (compressor and tank) 2. 3. Determine the position on the utility box that you want to mount the tank and compressor. Remove the tank from the frame (Figure 6).
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g285040 Figure 9 4. Flange locknut (5/16 inch) 2. Hole (compressor and tank frame) 5. Weldnuts 3. Washer (5/16 inch) 6. Mount 4. 5. 3. Frame (compressor and tank) 2. Tank 4. Frame rod 6. g285791 Figure 8 Compressor and Tank Aligned Inward to the Cargo Box 1. Flange-head capscrew (5/16 x 1 inch) 1. Hairpin Align the frame rod through the holes in the frame, and secure the rod to the frame with the hairpin (Figure 9).
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6 Installing the Wire Harness Parts needed for this procedure: 1 Wire harness Procedure 1. Plug the 4-pin connector of the compressor wire harness into the 4-socket connector of the wire harness (Figure 12). g285076 Figure 10 1. Channel (mount) 3. Flange-head bolt (5/16 x 1 inch) 2. Side stake channel 2. 3. Align the holes in the tube with the holes in the channel (Figure 10). g285263 Figure 12 Secure the tube to the channel (Figure 10 and Figure 11) with 2 flange-head bolts (5/16 x 1 inch). 1.
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g267538 Figure 16 g285265 Figure 14 1. Wire harness 4. 1. 7-way trailer plug 2. Kit wire harness 2. Magnetic harness mounts 7 Route the wire harness down, under the utility box, and rearward (Figure 15). Preparing the Loop-Back Tubing Parts needed for this procedure: 1 Foam-nozzle tubing Procedure 1. g285277 Figure 15 1. Magnetic harness mounts Measure the length of tubing from the bulk loop and cut it according to the table that follows: Note: Set aside the remaining tubing. 2.
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4. 8 Installing the Foam Control Valve and Loop-Back Tubing Installing Loop Back Tubing to the Cap 1. Parts needed for this procedure: 1 Foam-regulator valve 1 Gasket Install the cap-mounted regulating valve and gasket onto the fitting of the tank cap and position the valve as shown in Figure 17.
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Installing the Tank Loop-Back Tubing at the Compressor 1. 9 Route the compressor to tank loop-back tubes 92 cm (3 ft) from the cap to the compression nut fittings at the bottom of the compressor (Figure 19). Assembling the Foam Nozzle and Tubing to the Machine No Parts Required Procedure 1. Place the magnet of the foam nozzle (Figure 20) at the location that you determined in Determining the Position of the Nozzle (page 3). g285203 Figure 19 1. White compression-nut fitting 3.
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g285204 Figure 23 g285261 Figure 21 1. Blue tube (foam-nozzle tubing) 3. White compression-nut fitting (foam nozzle) 4. Clear tube (foam-nozzle tubing) 1. Air fitting—elbow connector (outermost position) 3. Blue tube (foam-nozzle tubing) 2. Blue compression-nut fitting (foam nozzle) 2. Clear tube (foam-nozzle tubing) 4. Water fitting—elbow connector (adjacent to the air fitting) 7.
PAGE 12
Product Overview Controls g285038 Figure 24 1. Auxiliary power switch (foam marker) 3. Switch position-O (shut off the foam marker) 2. Switch position-I (run the foam marker) 5. Press the auxiliary power switch down (position-O) to shut off the foam marker, shutoff the engine, and wait for all parts to stop before leaving the operator’s seat. g285035 Figure 25 1. Pressure-relief valve 2.
PAGE 13
Operation 4. Filling the Tank 1. 2. Pour the proper amount of water into the tank, and then add foam concentrate through the opening in the top of the tank according to the manufacturer’s instructions. Important: Extreme pH levels (hardness or Park the machine on a level surface; move the gear-shift lever to the NEUTRAL position; lower any equipped attachments; engage the parking brake. Press the auxiliary power switch down (position-O) to shut off the foam marker (Figure 26).
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g285038 g285038 Figure 29 1. Auxiliary power switch (foam marker) Figure 30 1. Auxiliary power switch (foam marker) 3. Switch position-O (shut off the foam marker) 3. Switch position-O (shut off the foam marker) 2. Switch position-I (run the foam marker) 2. Switch position-I (run the foam marker) 4. 5. Operate the machine. 6. At the end of pass, press the auxiliary power switch down (position-O) to shut off the foam marker (Figure 30).
PAGE 15
Maintenance Note: This removes the foam-marker solution from the solenoids to prevents damage from freezing. Replacing the Foam Sponge 1. Loosen the hose clamp that secures the shroud to the body of the foam nozzle, and remove the shroud (Figure 31). g285289 Figure 31 1. Body (foam nozzle) 3. Hose clamp 2. Sponge (foam) 4. Shroud 2. Remove the foam sponge (Figure 31). 3. Assemble a new foam sponge to the body of the foam nozzle with the shroud and the hose clamp (Figure 31) 4.
PAGE 16
Storage Preparing to Store the Foam Marker 1. Move the vehicle onto a level surface, set the parking brake, shut off the foam marker compressor, shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. 2. Relieve the pressure within the tank by pulling the release valve on the tank. 3. Disconnect the air and liquid tubing from the cap. Note: Replace air and liquid tubing together with the supplied tubing coupler. 4.