Form No. 3358-970 Rev D Sand/Infield Pro® 3040 and 5040 Model No. 08703—Serial No. 280000001 and Up Model No. 08705—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.
Contents Controls System Maintenance................................. 30 Adjusting the Lift Lever...................................... 30 Adjusting the Engine Controls............................ 31 Hydraulic System Maintenance ............................... 32 Changing the Hydraulic System Oil and Filter .............................................................. 32 Checking the Hydraulic Lines and Hoses ............. 33 Charging the Hydraulic System ........................... 33 Cleaning ..........
Safety ◊ incorrect hitching and load distribution. • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. The Sand/Infield Pro traction unit complies with ANSI B71.4-2004 Standard at the time of production. However, when attachments are installed on the machine additional weight is required to comply to the standards.
• Before attempting to start the engine, disengage all attachments, shift into neutral, and engage the parking brake. • Do not put hands or feet near or under rotating parts. • Using the machine demands attention. To prevent tipping or loss of control: – Watch for holes or other hidden hazards. – Use caution when operating the machine on a steep slope. Reduce your speed when making sharp turns or when turning on hillsides. – Avoid sudden stops and starts.
Vibration Level terminal first and the positive last. Reconnect positive first and negative last. • Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running. Hand-Arm This unit does not exceed a vibration level of 2.5 m/s2 at the hands based on measurements of identical machines per EN 1033. • Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away fro moving parts. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No fire, open flame, or smoking. 93-9051 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 1. Read the Operator’s Manual. 5.
108-8418 108-8487 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Headlights Engine—stop Engine—run Engine—start Choke—closed Choke—open Fast Slow Continuous variable setting Read the Operator’s Manual for hydraulic oil information. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down. Do not operate without center shroud in place. Warning—read the Operator’s Manual.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. Steering wheel Foam collar Washer Locknut 1 1 1 1 Install the steering wheel. No parts required – Remove the battery. Bulk electrolyte, 1.260 specific gravity (not included) - Activate and charge the battery. Bolt (1/4 x 5/8 inch) Locknut (1/4 inch) 2 2 Install the battery Infield Pro decal 1 Install the Infield Pro® decal (optional).
1 Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Foam collar 1 Washer 1 Locknut Procedure 1. Move the front wheel so that it points straight ahead. 2. Slide the foam collar, small end first, onto the steering shaft (Figure 2). Figure 3 1. Battery 2. Positive (+) battery terminal 3. Negative (-) battery terminal 4. Top battery hold down 3 Activating and Charging the Battery Parts needed for this procedure: Figure 2 1. Foam collar 2. Steering wheel - 3.
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. • Fill the battery where clean water is always available for flushing the skin. 1. Remove the filler caps from the battery and slowly fill each cell until electrolyte is up to the fill line. 2. Replace the filler caps and connect a 3 to 4 amp.
2. Secure the positive cable (red) to the positive (+) terminal with a 1/4 x 5/8 inch bolt and locknut (Figure 5). Figure 5 1. Small black cable 2. Positive (+) battery cable 3. Negative (-) battery cable 3. Secure the small black wire and the negative cable (black) to the negative (-) terminal of the battery with a bolt (1/4 x 5/8 inch) and locknut (1/4 inch) (Figure 5). 4. Coat the terminals and mounting fasteners with petroleum jelly to prevent corrosion.
6 Installing Front Weights Parts needed for this procedure: - Front weight kit(s) as needed Procedure The Sand/Infield Pro traction unit complies with ANSI B71.4-2004 Standard at the time of production. However, when the following attachments are installed on the machine additional weight is required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your local Authorized Toro Distributor.
Product Overview Figure 6 1. Fuel tank cap 3. Control panel 2. Traction and stopping pedal 4. Parking lever 5. Air cleaner 6. Hydraulic tank cap 7. Steering wheel Controls Traction and Stopping Pedal The traction pedal (Figure 7) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine.
Note: The engine cannot be stopped by the throttle control. Use the maximum ground speed only when driving from one area to another. Lift Lever Maximum speed is not recommended when using a mounted or towed attachment. To raise the attachment, pull the lift lever (Figure 10) back; to lower the attachment, push the lever forward. For the float position, move the lever into the detent position. When the desired position is attained, release the lever and it will return to neutral.
Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 11 1. Seat adjusting lever Fuel Shutoff Valve Close the fuel shutoff valve (Figure 12) when storing or trailering the machine. Figure 12 1.
Operation 4. Install the dipstick firmly in place. Important: The dipstick must be fully seated in the tube to provide proper sealing of the engine crankcase. Failure to seal the crankcase may result in engine damage. Note: Determine the left and right sides of the machine from the normal operating position. Checking the Engine Oil Level 5. Pivot the seat down. Important: Check the oil level every 8 operating hours or daily.
In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling. • Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge. Figure 14 1.
High Viscosity Index/Low Pour Point Antiwear Hydraulic Fluid, ISO VG 46 Material Properties: Viscosity, ASTM D445 remove it and check level of fluid. Fluid level should be up to mark (necked down area) on dipstick (Figure 16). cSt @ 40°C 44 to 48 cSt @ 100°C 9.1 to 9.
Off. Remove the key from the switch to prevent accidental starting. 5. Close the fuel shutoff valve before storing the machine. Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions. Figure 17 1. Valve stem Checking the Interlock System 2. Lug nut Torque the Wheel Lug Nuts If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury.
Important: Do not tow the machine faster than 1 MPH (1.6 km/h) because the drive system may be damaged. If the machine must be moved more than 50 yards, transport it on a truck or trailer. The tires may lock up if the machine is towed too fast. If this occurs, stop towing the machine and wait for the traction circuit pressure to stabilize before resuming towing at a slower speed. Operating the machine demands attention to prevent tipping or loss of control. • Use care when entering and leaving sand traps.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Torque the wheel lug nuts. • Change the engine oil and filter. • Change the hydraulic filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the steering operation. Check fuel level. Check the engine oil level. Check the air filter condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the hydraulic oil level. Check hydraulic hoses for damage. Check for fluid leaks. Check the tire pressure.
Premaintenance Procedures Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease after every 100 hours of operation. Jacking the Machine Lubricate the following bearings and bushings: • Front wheel bearing (1) (Figure 21) Before servicing, support the machine with jacks stands or blocks of wood. The jacking points are as follows: • Left or right side-under the rear wheel motor or the frame (Figure 19).
Engine Maintenance • Steering cylinder rod end (1) (Model 08705 only) (Figure 24) Changing the Engine Oil and Filter Service Interval: After the first 8 hours Every 50 hours Change the oil and filter initially after the first 8 hours of operation; thereafter change the oil and the filter every 50 hours. 1. Park the machine on a level surface and turn the engine off. 2. Remove the drain plug (Figure 26) and let oil flow into a drain pan. When the oil stops, install the drain plug.
necessary only increases the chance of dirt entering the engine when the filter is removed. 5. Install the cover orienting the rubber outlet valve in a downward position - between approximately 5:00 to 7:00 when viewed from the end. • Be sure the cover is seated correctly and seals with the air cleaner body. 6. Secure the latches. Replacing the Air Filter Replacing the Spark Plugs Service Interval: Every 200 hours Service Interval: Every 800 hours 1.
Fuel System Maintenance Electrical System Maintenance Warning Replacing the Fuel Filter CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Service Interval: Every 800 hours An in line filter is incorporated into the fuel line. Change the filter every 800 hours. Use the following procedures when replacement becomes necessary: 1.
Caring for the Battery • Check the electrolyte level every 25 operating hours or, if the machine is in storage, every 30 days. Service Interval: Every 25 hours • Maintain the cell level with distilled or demineralized water. Do not fill the cells above the fill line. The battery electrolyte level must be properly maintained and the top of the battery kept clean.
Drive System Maintenance Adjusting the Traction Drive for Neutral If the machine moves when the traction pedal is in the neutral position, the traction cam must be adjusted. 1. Park the machine on a level surface and turn the engine off. Figure 33 2. Remove the 2 screws securing the center shroud to the machine and remove the shroud (Figure 32). 1. Traction adjustment cam 2. Locknut 3. Screw 4. Gap The engine must be running so that the final adjustment of the traction adjustment cam can be performed.
Adjusting the Transport Speed Controls System Maintenance Obtaining Maximum Transport Seed The traction pedal is adjusted for maximum transport speed and reverse at the factory, but an adjustment may be required if the pedal reaches full stroke before the pump lever reaches full stroke, or if a decrease in transport speed is desired. Adjusting the Lift Lever To obtain maximum transport speed, press down on the traction pedal.
4. Pull firmly on the throttle cable until the back of the swivel contacts the stop (Figure 37). The engine must be running so that the final adjustment of the lift lever detent plate can be performed. Contact with moving parts or hot surfaces may cause personal injury. 5. Tighten the cable clamp screw and check the engine RPM setting: • High Idle: 3400 + 50 • Low Idle: 1750 + 100 Keep hands, feet, face, and other body parts away from rotating parts, the muffler, and other hot surfaces.
Hydraulic System Maintenance Changing the Hydraulic System Oil and Filter Service Interval: After the first 8 hours Every 400 hours The hydraulic system filter must be changed initially after the first 8 hours of operation, and thereafter every 400 hours of operation or yearly, whichever occurs first. Use a genuine Toro oil filter for replacement. The hydraulic oil must be changed every 400 hours of operation or yearly, whichever occurs first. Figure 38 Shown with Carb Adapter Removed 1.
4. Clean the area around the filter mounting area. Place a drain pan under filter. Slowly loosen, but do not remove, the hydraulic filter until oil flows past the gasket and drips down the side of the filter. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Note: If the machine is equipped with a remote hydraulics kit, the suction hose can be removed from the pump to drain the hydraulic oil.
The front wheel and one rear wheel must be raised off the ground or the machine will move during the adjustment. Make sure the machine is supported so it will not accidentally fall injuring anyone under the machine. 4. Start the engine and set the throttle to allow the engine to run at approximately 1800 RPM. 5. Actuate the lift valve lever until the lift cylinder rod moves in and out several times.
Cleaning Storage Inspecting and Cleaning the Machine Traction Unit 1. Thoroughly clean the traction unit, attachments and the engine. Service Interval: Before each use or daily 2. Check the tire pressure. Inflate all traction unit tires to 4-6 psi. At the completion of operation, thoroughly wash the machine with a garden hose-without a nozzle-so that excessive water pressure will not cause contamination and damage to the seals and bearings. 3. Check all fasteners for looseness; tighten as necessary.
Schematics Electrical Schematic (Rev.
Hydraulic Schematic—Model 08703 (Rev.
Hydraulic Schematic—Model 08705 (Rev.
Notes: 39
Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
