Form No. 3372-260 Rev C Sand Pro® 3040 and 5040 Traction Units Model No. 08703—Serial No. 312000001 and Up Model No. 08705—Serial No. 312000001 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on piece of utility equipment intended to be used by professional, hired operators in commercial applications. It is primarily designed for conditioning sand traps on well-maintained golf courses and commercial grounds.
Contents Charging the Hydraulic System.................................34 Cleaning ...................................................................35 Inspecting and Cleaning the Machine ........................35 Storage ........................................................................35 Traction Unit .........................................................35 Engine ..................................................................35 Schematics ...................................................
Safety ◊ incorrect hitching and load distribution. • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. The Sand Pro traction unit complies with ANSI B71.4-2004 Standards at the time of production. However, when attachments are installed on the machine additional weight is required to comply to the standards.
Operation WARNING Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can kill you. Do not run engine indoors or in an enclosed area. • • Do not operate the engine in a confined space where • • • • • • • • • • • • • dangerous carbon monoxide fumes can collect. Operate only in daylight or in good artificial light. Before attempting to start the engine, disengage all attachments, shift into neutral, and engage the parking brake.
Sound Power Level or disconnecting from battery. Wear protective clothing and use insulated tools. This unit has a guaranteed sound power level of 97 dBA, which includes an Uncertainty Value (K) of 1 dBA. • Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Sound power level was determined according to the procedures outlined in ISO 11094.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 93-9051 1. Read the Operator's Manual. 105-4593 1. Entanglement hazard, shaft—do not remove cover while parts are moving, keep all guards in place. 93-6687 1. Do not step here. 117–2718 98-3110 93-9879 1.
93-9083 1. Cutting/dismemberment hazard, fan—stay away from moving parts. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast.
119–2483 1. Headlights 2. Engine—stop 3. Engine—run 10. Read the Operator’s Manual for hydraulic oil information. 11. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down. 12. Warning—read the Operator’s Manual. 4. Engine—start 13. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 5. Choke—closed 14.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. Steering wheel Foam collar Washer Locknut Steering wheel cover 1 1 1 1 1 Install the steering wheel. No parts required – Remove the battery. Bulk electrolyte, 1.260 specific gravity (not included) - Activate and charge the battery. Bolt (1/4 x 5/8 inch) Locknut (1/4 inch) 2 2 Install the battery Front weight kit(s) as needed - Install front weights if needed.
1 2 Installing the Steering Wheel Removing the Battery Parts needed for this procedure: No Parts Required 1 Steering wheel 1 Foam collar 1 Washer 1 Locknut 1 Steering wheel cover Procedure Remove the (2) wing nuts and washers securing top battery hold down to side battery hold downs (Figure 3). Remove top battery hold and remove battery. Procedure 1. Move the front wheel so that it points straight ahead. 2. Slide the foam collar, small end first, onto the steering shaft (Figure 2).
4. Remove the filler caps. Slowly add electrolyte to each cell until the level is up to the fill line. Install the filler caps. 3 Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration will result. Activating and Charging the Battery 4 Parts needed for this procedure: - Bulk electrolyte, 1.
4. Coat the terminals and mounting fasteners with petroleum jelly to prevent corrosion. Slide the rubber boot over the positive (+) terminal to prevent a possible short from occurring. WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
5 Installing Front Weights Parts needed for this procedure: - Front weight kit(s) as needed Procedure The Sand/Infield Pro traction unit complies with ANSI B71.4-2012 Standard at the time of production. However, when the following attachments are installed on the machine additional weight is required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your local Authorized Toro Distributor.
Product Overview Figure 6 1. Fuel tank cap 5. Air cleaner 3. Control panel 2. Traction and stopping pedal 4. Parking lever 7. Steering wheel 6. Hydraulic tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 7) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine.
position, move the lever into the detent position. When the desired position is attained, release the lever and it will return to neutral. CAUTION Use the maximum ground speed only when driving from one area to another. Maximum speed is not recommended when using a mounted or towed attachment. Important: Do not operate in reverse with the attachment in the down (operating) position or the attachment could be severely damaged.
Specifications Note: Specifications and design are subject to change without notice. g017820 Width without attachment 58 inches (148 cm) Width with rake, model number 08751 75 inches (191 cm) Length without attachment 64-1/2 inches (164 cm) Height 45-1/4 inches (115 cm) Wheelbase 42-3/4 inches (109 cm) Net weight Model 08703 Model 08705 Figure 11 1.
Operation crankcase. Failure to seal the crankcase may result in engine damage. 5. Pivot the seat down. Note: Determine the left and right sides of the machine from the normal operating position. Important: Check the oil level every 8 operating hours or daily. Initially, change the oil after the first 20 hours of operation; thereafter, under normal conditions, change the oil and filter every 100 hours.
DANGER WARNING In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Keep face away from nozzle and gas tank or conditioner opening. • Avoid prolonged breathing of vapors.
Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. We do not recommend the use of synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product Note: Toro will not assume responsibility for damage caused by improper substitutions, so use only products from reputable manufacturers who will stand behind their recommendation.
Checking the Tire Pressure seconds. After 10 seconds of continuous cranking, wait 60 seconds before engaging the starter motor again. Service Interval: Before each use or daily Check the tire pressure before operating the machine (Figure 17). The correct air pressure in the front and rear tires are: 4. To stop the engine, move the throttle control to the Slow position and rotate the ignition key to Off. Remove the key from the switch to prevent accidental starting. • for Treaded tires 4-6 psi (0.3-0.
Towing the Machine CAUTION Operating the machine demands attention to prevent tipping or loss of control. In case of emergency, the machine can be towed for a short distance. However, we do not recommend this as a standard procedure. • Use care when entering and leaving sand traps. Important: Do not tow the machine faster than 1 MPH (1.6 km/h) because the drive system may be damaged. If the machine must be moved more than 50 yards, transport it on a truck or trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Torque the wheel lug nuts. • Change the hydraulic filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the steering operation. Check fuel level. Check the engine oil level. Check the air filter condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the hydraulic oil level. Check hydraulic hoses for damage. Check for fluid leaks. Check the tire pressure.
Premaintenance Procedures Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease after every 100 hours of operation. Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free.
Engine Maintenance • Steering cylinder rod end (1) (Model 08705 only) (Figure 24) Changing the Engine Oil and Filter Service Interval: After the first 20 hours Every 100 hours Change the oil and filter initially after the first 25 hours of operation; thereafter change the oil and the filter every 100 hours. 1. Park the machine on a level surface and turn the engine off. 2. Remove the drain plug (Figure 26) and let oil flow into a drain pan. When the oil stops, install the drain plug.
Replacing the Air Filter Replacing the Spark Plugs Service Interval: Every 200 hours Service Interval: Every 800 hours 1. Release the latches securing the air cleaner cover to the air cleaner body (Figure 27). Replace the spark plugs after every 800 operating hours or yearly, whichever occurs first. Type: Champion RC14YC (or equivalent) Air Gap: 0.030 in. (0.76 mm) Note: The spark plug usually lasts a long time; however, the plug should be removed and checked whenever the engine malfunctions. 1.
Fuel System Maintenance Electrical System Maintenance WARNING Replacing the Fuel Filter CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Service Interval: Every 800 hours An in line filter is incorporated into the fuel line. Change the filter every 800 hours. Use the following procedures when replacement becomes necessary: 1.
Caring for the Battery Drive System Maintenance Service Interval: Every 25 hours The battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool.
Adjusting the Transport Speed Obtaining Maximum Transport Speed The traction pedal is adjusted for maximum transport speed and reverse at the factory, but an adjustment may be required if the pedal reaches full stroke before the pump lever reaches full stroke, or if a decrease in transport speed is desired. To obtain maximum transport speed, press down on the traction pedal. If the pedal contacts the stop (Figure 34) before the pump lever reaches full stroke, an adjustment is required: Figure 33 1.
Controls System Maintenance WARNING Adjusting the Lift Lever The engine must be running so that the final adjustment of the lift lever detent plate can be performed. Contact with moving parts or hot surfaces may cause personal injury. The lift lever detent plate (Figure 36) can be adjusted if the attachment does not float properly (follow ground contour) during operation. Keep hands, feet, face, and other body parts away from rotating parts, the muffler, and other hot surfaces. 1.
• High Idle: 3400 + 50 • Low Idle: 1750 + 100 Adjusting the Choke Control 1. Pivot the seat upward. 2. Loosen the cable clamp screw securing the cable to the engine (Figure 37). 3. Move the remote choke control lever forward to the Closed position. 4. Pull firmly on the choke cable (Figure 37) until the choke butterfly is completely closed; then tighten the cable clamp screw. Figure 38 Shown with Carb Adapter Removed 1.
Hydraulic System Maintenance 4. Clean the area around the filter mounting area. Place a drain pan under filter. Slowly loosen, but do not remove, the hydraulic filter until oil flows past the gasket and drips down the side of the filter. Note: If the machine is equipped with a remote hydraulics kit, the suction hose can be removed from the pump to drain the hydraulic oil. Changing the Hydraulic System Oil and Filter 5. Remove the filter when the oil flow slows.
Charging the Hydraulic System 6. Operate the traction pedal in forward and reverse. The wheels that are off of the floor should rotate in the proper direction. Whenever a hydraulic component is repaired or replaced, the hydraulic oil filter should be changed and the hydraulic system charged. • If the wheels rotate in the wrong direction, stop Make sure that the hydraulic reservoir and filter are filled with oil at all times when charging the hydraulic system.
Cleaning Storage Inspecting and Cleaning the Machine Traction Unit 1. Thoroughly clean the traction unit, attachments and the engine. Service Interval: Before each use or daily 2. Check the tire pressure. Inflate all traction unit tires to 4-6 psi. At the completion of operation, thoroughly wash the machine with a garden hose-without a nozzle-so that excessive water pressure will not cause contamination and damage to the seals and bearings. 3. Check all fasteners for looseness; tighten as necessary.
Schematics Electrical Schematic (Rev.
Hydraulic Schematic—Model 08703 (Rev.
Hydraulic Schematic—Model 08705 (Rev.
Notes: 39
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
