Form No. 3364-371 Rev A Sand Pro® 3040 and 5040 Model No. 08703—Serial No. 310000001 and Up Model No. 08705—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on piece of utility equipment intended to be used by professional, hired operators in commercial applications. It is primarily designed for conditioning sand traps on well-maintained golf courses and commercial grounds.
Contents Adjusting the Engine Controls............................ 31 Hydraulic System Maintenance ............................... 33 Changing the Hydraulic System Oil and Filter .............................................................. 33 Checking the Hydraulic Lines and Hoses ............. 33 Charging the Hydraulic System ........................... 34 Cleaning ................................................................. 35 Inspecting and Cleaning the Machine .................. 35 Storage......
Safety ◊ incorrect hitching and load distribution. • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. The Sand Pro traction unit complies with ANSI B71.4-2004 Standards at the time of production. However, when attachments are installed on the machine additional weight is required to comply to the standards.
• Do not put hands or feet near or under rotating parts. • Using the machine demands attention. To prevent tipping or loss of control: – Watch for holes or other hidden hazards. – Use caution when operating the machine on a steep slope. Reduce your speed when making sharp turns or when turning on hillsides. – Avoid sudden stops and starts. Do not go from reverse to full forward without first coming to a complete stop. – Before backing up, look to the rear and ensure that no one is behind the machine.
• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running. Sound pressure level was determined according to the procedures outlined in EN ISO 11201. • Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools. Vibration Level Hand-Arm Measured vibration level for right hand = .
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away fro moving parts. 93-9051 1. Read the Operator’s Manual. 105-4593 1. Entanglement hazard, shaft—do not remove cover while parts are moving, keep all guards in place. 117–2718 93-6687 1. Do not step here. 98-3110 1.
93-9083 1. Cutting/dismemberment hazard, fan—stay away from moving parts. 108-8418 112-0006 1. Warning—read the Operator’s Manual. 2. Falling hazard—do not carry passengers in the utility tote. 3. Hot surface/burn hazard—stay a safe distance from the hot surface. 4. Tipping hazard—keep loads less than 100 lbs (45 kg). Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 2. No fire, open flame, or smoking. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 5.
119-2483 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Headlights Engine—stop Engine—run Engine—start Choke—closed Choke—open Fast Continuous variable setting Slow Read the Operator’s Manual for hydraulic oil information. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down. Warning—read the Operator’s Manual.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. Steering wheel Foam collar Washer Locknut 1 1 1 1 Install the steering wheel. No parts required – Remove the battery. Bulk electrolyte, 1.260 specific gravity (not included) - Activate and charge the battery. Bolt (1/4 x 5/8 inch) Locknut (1/4 inch) 2 2 Install the battery Front weight kit(s) as needed - Install front weights if needed.
1 Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Foam collar 1 Washer 1 Locknut Procedure 1. Move the front wheel so that it points straight ahead. 2. Slide the foam collar, small end first, onto the steering shaft (Figure 2). Figure 3 1. Battery 2. Positive (+) battery terminal 3. Negative (-) battery terminal 4. Top battery hold down 3 Activating and Charging the Battery Parts needed for this procedure: Figure 2 1. Foam collar 2. Steering wheel - 3.
DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. • Fill the battery where clean water is always available for flushing the skin. 1. Remove the filler caps from the battery and slowly fill each cell until electrolyte is up to the fill line. 2. Replace the filler caps and connect a 3 to 4 amp.
Figure 5 1. Small black cable 2. Positive (+) battery cable 3. Negative (-) battery cable 3. Secure the small black wire and the negative cable (black) to the negative (-) terminal of the battery with a bolt (1/4 x 5/8 inch) and locknut (1/4 inch) (Figure 5). 4. Coat the terminals and mounting fasteners with petroleum jelly to prevent corrosion. Slide the rubber boot over the positive (+) terminal to prevent a possible short from occurring. 5.
5 Installing Front Weights Parts needed for this procedure: - Front weight kit(s) as needed Procedure The Sand/Infield Pro traction unit complies with ANSI B71.4-2004 Standard at the time of production. However, when the following attachments are installed on the machine additional weight is required to comply to the standards. Use the chart below to determine the combinations of additional weight required. Order parts from your local Authorized Toro Distributor.
Product Overview Figure 6 1. Fuel tank cap 3. Control panel 2. Traction and stopping pedal 4. Parking lever 5. Air cleaner 6. Hydraulic tank cap 7. Steering wheel Controls Traction and Stopping Pedal The traction pedal (Figure 7) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine.
Lift Lever CAUTION To raise the attachment, pull the lift lever (Figure 10) back; to lower the attachment, push the lever forward. For the float position, move the lever into the detent position. When the desired position is attained, release the lever and it will return to neutral. Use the maximum ground speed only when driving from one area to another. Maximum speed is not recommended when using a mounted or towed attachment.
Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 11 1. Seat adjusting lever Fuel Shutoff Valve Close the fuel shutoff valve (Figure 12) when storing or trailering the machine. Figure 12 1.
Operation 4. Install the dipstick firmly in place. Important: The dipstick must be fully seated in the tube to provide proper sealing of the engine crankcase. Failure to seal the crankcase may result in engine damage. Note: Determine the left and right sides of the machine from the normal operating position. Checking the Engine Oil Level 5. Pivot the seat down. Important: Check the oil level every 8 operating hours or daily.
DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling. • Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
High Viscosity Index/Low Pour Point Antiwear Hydraulic Fluid, ISO VG 46 Material Properties: Viscosity, ASTM D445 remove it and check level of fluid. Fluid level should be up to mark (necked down area) on dipstick (Figure 16). cSt @ 40°C 44 to 48 cSt @ 100°C 9.1 to 9.
Off. Remove the key from the switch to prevent accidental starting. 5. Close the fuel shutoff valve before storing the machine. CAUTION Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions. Checking the Interlock System Figure 17 1. Valve stem CAUTION 2. Lug nut If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches.
tires may lock up if the machine is towed too fast. If this occurs, stop towing the machine and wait for the traction circuit pressure to stabilize before resuming towing at a slower speed. CAUTION Operating the machine demands attention to prevent tipping or loss of control. • Use care when entering and leaving sand traps. Break-in Period • Use extreme caution around ditches, creeks, or other hazards. Only 8 hours of operating time is required for the break-in period.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Torque the wheel lug nuts. • Change the engine oil and filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the steering operation. Check fuel level. Check the engine oil level. Check the air filter condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the hydraulic oil level. Check hydraulic hoses for damage. Check for fluid leaks. Check the tire pressure.
Premaintenance Procedures Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease after every 100 hours of operation. Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free.
Engine Maintenance • Steering cylinder rod end (1) (Model 08705 only) (Figure 24) Changing the Engine Oil and Filter Service Interval: After the first 8 hours Every 50 hours Change the oil and filter initially after the first 8 hours of operation; thereafter change the oil and the filter every 50 hours. 1. Park the machine on a level surface and turn the engine off. 2. Remove the drain plug (Figure 26) and let oil flow into a drain pan. When the oil stops, install the drain plug.
necessary only increases the chance of dirt entering the engine when the filter is removed. 5. Install the cover orienting the rubber outlet valve in a downward position - between approximately 5:00 to 7:00 when viewed from the end. • Be sure the cover is seated correctly and seals with the air cleaner body. 6. Secure the latches. Replacing the Air Filter Replacing the Spark Plugs Service Interval: Every 200 hours Service Interval: Every 800 hours 1.
Fuel System Maintenance Electrical System Maintenance WARNING Replacing the Fuel Filter CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Service Interval: Every 800 hours An in line filter is incorporated into the fuel line. Change the filter every 800 hours. Use the following procedures when replacement becomes necessary: 1.
Caring for the Battery Drive System Maintenance Service Interval: Every 25 hours The battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool.
Adjusting the Transport Speed Obtaining Maximum Transport Seed The traction pedal is adjusted for maximum transport speed and reverse at the factory, but an adjustment may be required if the pedal reaches full stroke before the pump lever reaches full stroke, or if a decrease in transport speed is desired. To obtain maximum transport speed, press down on the traction pedal. If the pedal contacts the stop (Figure 34) before the pump lever reaches full stroke, an adjustment is required: Figure 33 1.
Controls System Maintenance WARNING The engine must be running so that the final adjustment of the lift lever detent plate can be performed. Contact with moving parts or hot surfaces may cause personal injury. Adjusting the Lift Lever Keep hands, feet, face, and other body parts away from rotating parts, the muffler, and other hot surfaces. The lift lever detent plate (Figure 36) can be adjusted if the attachment does not float properly (follow ground contour) during operation. 4.
• High Idle: 3400 + 50 • Low Idle: 1750 + 100 Adjusting the Choke Control 1. Pivot the seat upward. 2. Loosen the cable clamp screw securing the cable to the engine (Figure 37). 3. Move the remote choke control lever forward to the Closed position. 4. Pull firmly on the choke cable (Figure 37) until the choke butterfly is completely closed; then tighten the cable clamp screw. Figure 38 Shown with Carb Adapter Removed 1. Governed idle spring anchor tag Adjust the Engine Governor Speed Control 2.
Hydraulic System Maintenance 4. Clean the area around the filter mounting area. Place a drain pan under filter. Slowly loosen, but do not remove, the hydraulic filter until oil flows past the gasket and drips down the side of the filter. Changing the Hydraulic System Oil and Filter Note: If the machine is equipped with a remote hydraulics kit, the suction hose can be removed from the pump to drain the hydraulic oil. 5. Remove the filter when the oil flow slows. 6.
Charging the Hydraulic System If the cylinder moves in 10-15 seconds, proceed to step 3. 6. Operate the traction pedal in forward and reverse. The wheels that are off of the floor should rotate in the proper direction. Whenever a hydraulic component is repaired or replaced, the hydraulic oil filter should be changed and the hydraulic system charged. • If the wheels rotate in the wrong direction, stop the engine, remove the lines from the rear of the pump and reverse the locations.
Cleaning Storage Inspecting and Cleaning the Machine Traction Unit 1. Thoroughly clean the traction unit, attachments and the engine. Service Interval: Before each use or daily 2. Check the tire pressure. Inflate all traction unit tires to 4-6 psi. At the completion of operation, thoroughly wash the machine with a garden hose-without a nozzle-so that excessive water pressure will not cause contamination and damage to the seals and bearings. 3. Check all fasteners for looseness; tighten as necessary.
Schematics Electrical Schematic (Rev.
Hydraulic Schematic—Model 08703 (Rev.
Hydraulic Schematic—Model 08705 (Rev.
Notes: 39
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
