Form No. 3422-632 Rev A Sand Pro® 3040 or 5040 Traction Unit Model No. 08703—Serial No. 402940001 and Up Model No. 08705—Serial No. 402990001 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on piece of utility equipment intended to be used by professional, hired operators in commercial applications. It is primarily designed for conditioning sand traps on well-maintained golf courses and commercial grounds.
Hauling the Machine ......................................... 21 Becoming Familiar with the Machine................. 22 Maintenance ........................................................... 23 Recommended Maintenance Schedule(s) ........... 23 Daily Maintenance Checklist............................. 24 Pre-Maintenance Procedures .............................. 25 Maintenance Safety.......................................... 25 Lifting the Machine ........................................... 25 Lubrication ..
Safety • Do not put your hands or feet near moving This machine has been designed in accordance with ANSI B71.4-2017. However, when attachments are installed on the machine additional weight is required to comply to the standards. • Do not operate the machine without all guards components of the machine. and other safety protective devices in place and working on the machine. • Keep the machine a safe distance away from bystanders while it is moving. • Keep children out of the operating area.
decal132-4429 132-4429 decal133-8062 133-8062 decal108-8484 108-8484 1. Attachment control 5. Parking brake 2. Attachment lower position 6. PTO—disengaged 3. Attachment raise position 7. PTO—engaged 4.
decal132-4422 132-4422 1. Headlights 11. To drive forward, press the top of the traction control pedal forward and down; to drive in reverse, press the bottom of the traction control pedal rearward and down. 2. Engine—stop 12. Warning—read the Operator’s Manual. 3. Engine—run 13. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 4. Engine—start 14. Warning—wear hearing protection. 5. Choke—closed 15.
decal136-6164 136-6164 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 Use Qty. Steering wheel Foam collar Washer Locknut Steering-wheel cover 1 1 1 1 1 Install the steering wheel. No parts required – Remove the battery. Bulk electrolyte, 1.260 specific gravity (not included) – Activate and charge the battery. Bolt (1/4 x 5/8 inch) Locknut (1/4 inch) 2 2 Install the battery Front weight kit(s) as needed – Install front weights if needed.
1 2 Installing the Steering Wheel Removing the Battery No Parts Required Parts needed for this procedure: 1 Steering wheel 1 Foam collar 1 Washer 1 Locknut 1 Steering-wheel cover Procedure Remove the 2 wing nuts and washers securing the top battery hold-down to the side battery hold-downs (Figure 4). Remove the top battery hold-down and remove the battery. Procedure 1. Move the front wheel so that it points straight ahead. 2.
Important: Do not overfill the battery. 3 Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration will result. Activating and Charging the Battery 6. 4 Parts needed for this procedure: – Install the filler caps. Installing the Battery Bulk electrolyte, 1.260 specific gravity (not included) Procedure Parts needed for this procedure: If the battery is not filled with electrolyte or activated, add electrolyte with 1.260 specific gravity to the battery.
WARNING Incorrect battery cable routing could damage the machine and cables and cause sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. g004027 WARNING Figure 6 Battery terminals or metal tools could short against metal machine components causing sparks.
Attachment Additional Front Weight Required 23 kg (50 lb) 23 kg (50 lb) 23 kg (50 lb) Spiker kit (08755) Rahn Groomer QAS Utility Box Weight Kit Part Number Weight Description Qty. 100-6442 100-6442 100-6442 8 x 6.5 lb plate weight 8 x 6.5 lb plate weight 8 x 6.5 lb plate weight 1 1 1 Note: Additional weight is not required if the machine is equipped with the Front Hydraulic Lift Kit (Model 08712).
Product Overview g012207 Figure 8 1. Fuel-tank cap 5. Air cleaner 3. Control panel 2. Traction and stopping pedal 4. Parking lever 7. Steering wheel 6. Hydraulic-tank cap Controls Traction and Stopping Pedal The traction pedal (Figure 9) has 3 functions: to move the machine forward, to move it backward, and to stop the machine.
Note: You cannot shut off the engine by using the CAUTION throttle control. Use the maximum ground speed only when driving from 1 area to another. Lift Lever Do not use the maximum speed when using a mounted or towed attachment. To raise the attachment, pull the lift lever (Figure 12) back; to lower the attachment, push the lever forward. For the FLOAT position, move the lever into the detent position. When you attain the desired position, release the lever and it will return to neutral.
Seat-Adjustment Lever Specifications Move the lever on the left side of the seat (Figure 13) forward, slide the seat to the desired position, and release the lever to lock the seat into position. Note: Specifications and design are subject to change without notice.
Checking the Engine-Oil Level Operation Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: After the first 20 hours Before each use or daily Before Operation Safety The engine is shipped with oil in the crankcase; however, you must check the oil level before and after you first start the engine. General Safety The crankcase capacity is approximately 1.66 L (1-3/4 US qt) with the filter.
the engine crankcase. Failure to seal the crankcase may result in engine damage. 6. Pivot the seat down. Filling the Fuel Tank • Fuel-tank capacity: 25 L (5-1/2 US gallons). • Recommended fuel: – For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). g027112 Figure 16 – Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.
Note: This synthetic fluid is not compatible with the Toro Biodegradable Fluid previously sold. See your Toro Distributor for more information.
g002706 Figure 19 1. Valve stem 2. Lug nut Torquing the Wheel Lug Nuts Service Interval: After the first 8 hours Every 100 hours g035109 Figure 18 1. Upper limit 6. Torque the lugs nuts to 95 to 122 N∙m (70 to 90 ft-lb). 2. Lower limit During Operation Safety If the fluid level is low, slowly fill the reservoir with the appropriate hydraulic fluid until the level reaches the necked-down area on the dipstick. General Safety Note: Do not overfill the reservoir. 7.
• Choose a low ground speed so you will not have • Do not operate near drop-offs, ditches, or • • • • • • • • • to stop or shift while on a slope. embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge gives way. Stop the machine and inspect the attachment after striking an object or if there is an abnormal vibration in the machine. Make all necessary repairs before resuming operation.
Breaking in the Machine CAUTION Inspecting the machine while the engine is running could result in injury. New engines take time to develop full power. Drive systems have more friction when they are new, placing additional load on the engine. Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions. Allow the first 8 hours of operating time for the break-in period.
Becoming Familiar with the Machine Refer to the attachment Operator's Manual for specific operating instructions for the attachment. Practice driving the machine, because its operating characteristics are different than some utility vehicles. 2 points to consider when operating the vehicle are transmission speed and engine speed. To maintain somewhat constant engine speed, press the traction pedal slowly. This allows the engine to keep up with the ground speed of the vehicle.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Torque the wheel lug nuts. • Change the hydraulic filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the steering operation. Check the fuel level. Check the level of the engine oil. Check the condition of the air filter. Clean the cooling fins on the engine. Check unusual engine noises. Check unusual operating noises. Check the level of the hydraulic fluid. Check the hydraulic hoses for damage. Check for fluid leaks.
Pre-Maintenance Procedures Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free. This prevents you from accidentally stripping the bolts free of the retainers. g002718 Figure 21 1.
Lubrication • Steering cylinder rod end (1)—Model 08705 only (Figure 26) The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease after every 100 hours of operation. Lubricate the following bearings and bushings: • Front wheel bearing (1) (Figure 23) g002717 Figure 26 g002714 Figure 23 • Steering pivot (Figure 27) Note: The flush fitting on the steering pivot (Figure • Traction-pedal pivot (1) (Figure 24) 27) requires a grease gun nozzle adapter.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 200 hours Engine Safety • Check the body of the air cleaner for damage that could cause an air leak. Replace any damaged components. Check the whole intake system for leaks, damage, or loose hose clamps. • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed • Do not change the air filter before it is necessary; the engine.
Replacing the Air Filter Replacing the Spark Plugs Service Interval: Every 200 hours Service Interval: Every 800 hours 1. Release the latches securing the air-cleaner cover to the air-cleaner body (Figure 29). Type: Champion RC14YC (or equivalent) Air Gap: 0.76 mm (0.030 inch) Note: The spark plugs usually lasts a long time; however, you should remove and check them whenever the engine malfunctions. 1.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 800 hours • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. An in-line filter is incorporated into the fuel line. Use the following procedures when replacement becomes necessary: 1.
Replacing Fuses Drive System Maintenance The fuse block (Figure 33) is located under the seat. Adjusting the Traction Drive for Neutral If the machine moves when the traction pedal is in the neutral position, adjust the traction cam. 1. Park the machine on a level surface, shut off the engine, engage the parking brake, and remove the key. 2. Loosen the 2 screws securing the center shroud to the machine and remove the shroud (Figure 34). g002736 Figure 33 1.
3. Adjust the screw until the air gap is 0.8 to 2.3 mm (0.030 to 0.090 inch); refer to Figure 35. 4. Check for proper operation. Adjusting the Transport Speed Obtaining Maximum Transport Speed The traction pedal is adjusted for maximum transport speed and reverse at the factory, but an adjustment may be required if the pedal reaches full stroke before the pump lever reaches full stroke, or if a decrease in transport speed is desired. g027230 Figure 35 1. Traction-adjustment cam 3. Screw 2.
3. Thread the pedal stop out until the desired transport speed is attained. 4. Tighten the nut securing the pedal stop. Controls System Maintenance Adjusting the Lift Lever Adjust the detent plate of the lift lever (Figure 38) if the attachment does not float properly (follow ground contour) during operation. 1. Park the machine on a level surface, shut off the engine, engage the parking brake, and block the wheels. 2. Remove the 4 screws securing the control panel to the frame (Figure 37).
5. WARNING The engine must be running so that you can adjust the detent plate. Contact with moving parts or hot surfaces may cause personal injury. • High idle: 3,350 to 3,450 rpm • Low idle: 1,650 to 1,850 rpm Adjusting the Choke Control Keep your hands, feet, face, and other body parts away from rotating parts, the muffler, and other hot surfaces. 4. Start the engine. 5.
Hydraulic System Maintenance Hydraulic System Safety • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid.
deterioration. Make all necessary repairs before operating. Charging the Hydraulic System Whenever a hydraulic component is repaired or replaced, change the hydraulic filter and charge the hydraulic system. Ensure that the hydraulic reservoir and the filter are filled with fluid at all times when charging the hydraulic system. g002726 Figure 42 1. Hydraulic filter 4. Clean the area around the filter mounting area. Place a drain pan under filter.
Cleaning cylinder rod does not move after 10 to 15 seconds or the pump emits abnormal sounds, shut the engine off immediately and determine the cause or problem.
Storage Preparing the Machine 1. Thoroughly clean the machine, the attachments, and the engine. 2. Check the tire pressure. 3. Check all fasteners for looseness; tighten as necessary. 4. Grease or oil all grease fittings and pivot points. Wipe off any excess lubricant. 5. Lightly sand and use touch-up paint on painted areas that are scratched, chipped, or rusted. 6. Service the battery and cables as follows: A. Remove the battery terminals from the battery posts. B.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).