Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Remote Hydraulic Kit, Sand Pro/Infield Pro 3040 and 5040 Traction Unit

Form No. 3356-421 Rev B

Rear Remote Hydraulic Kit

For Sand/Ineld Pro 3040 and 5040 Traction Unit

Model No. 08781

Installation Instructions

Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

No parts required

–

Prepare the machine.

No parts required

–

Remove the air cleaner.

No parts required

–

Remove the hydraulic reservoir and

shrouds.

Small 90 degree elbow with barb

Large 90 degree elbow (threaded

both ends)

Strainer

Install ttings to the hydraulic tank.

Retainer bracket

Mufer clamp

Hose retainer bracket

Coupler bracket

Install the coupler bracket to the

rear frame.

Valve

Valve plate

Bolt, (1/4 x 1–3/4 inches)

Nut, (1/4 inch)

Small 90 degree elbow

Tee tting

Tapping bolt, (9/32 x 3/4 inch)

Tee adapter

Relay

Cap

Install the manifold and bracket.

Hydraulic line number 1

Hydraulic line number 2

Hydraulic line number 5

Install the hydraulic lines.

Hydraulic pump

45 degree tting (male ends)

Hub assembly

Square key (1/4 x 1 inch)

Set screw, (5/16 x 3/4 inch)

Pump bracket

Bolt (with Loctite®), (5/16 x 3/4

inch)

Large 90 degree elbow (with hose

barbed end)

Install the hydraulic pump.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Summary of content (20 pages)

PAGE 1
Form No. 3356-421 Rev B Rear Remote Hydraulic Kit For Sand/Ineld Pro 3040 and 5040 Traction Unit Model No. 08781 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Use the chart below to verify that all parts have been shipped. Step 1 2 3 4 5 6 7 8 Description Qty. Use No parts required – Prepare the machine. No parts required – Remove the air cleaner.
PAGE 2
Step 9 10 11 12 13 Use Qty. Description Hydraulic line number 3 Hydraulic line number 4 Large hydraulic hose Hydraulic hose with ttings Large hose clamp Small hose clamp Small molded hydraulic hose R-clamp Bolt, (5/16 x 7/8 inch) Flange nut, (5/16 inch) 1 1 1 1 2 2 1 1 1 1 No parts required – Harness Switch Fuse Dipstick 1 1 1 1 6–3/4 gallons Hydraulic oil Step Install the hydraulic lines. Install the hydraulic hoses. Tighten all connections. Install the switch and harness.
PAGE 3
4 5 1 2 3 G003580 Figure 2 1. Bolt 2. Air cleaner strap 3. Machine frame 4. 5. Cap Air cleaner canister Figure 3 1. 2. 7. Cover the hose or install a rag into it so that no dirt or debris gets into it while installing this kit. Leftt-hand wheel shroud Flange-head screws 3. 4. Tire Nut 5. Remove the 2 ﬂange-head screws securing the left front screen to the frame. Remove and retain the screen. 8. Remove the opposite bolt holding the air cleaner strap to the machine frame.
PAGE 4
Figure 5 1. Bolt 2. Rear hitch shield Figure 7 1. Hydraulic tank 2. Bolt 3. Top bracket 7. Remove the 2 screws securing the center shroud to the frame (Figure 6). Remove and retain the shroud. 1 2 4. 5. 6. Nut Side bracket Washer Step 3 4 Installing Fittings to the Hydraulic Tank Parts needed for this step: 1 1 1 Procedure G003617 Note: Install all ﬁttings and hydraulic lines loosely ﬁrst and then tighten them when everything is installed. Install the ﬁttings at the angles shown in the ﬁgures.
PAGE 5
3. Install the large 90 degree elbow into the strainer. Use Figure 10 to temporarily locate the coupler bracket on the round frame tube. Place it where the tube begins to bend. 4. Install the small 90 degree elbow with barb where the small plug was removed (Figure 8). Figure 8 1. Large 90 degree elbow, install at angle shown 2. Strainer 3. Remove the large plug 4. Hydraulic tank 5. 6. 7. Small 90 degree elbow, install at angle shown Remove the small plug 30 degrees Figure 9 1. 2. 3.
PAGE 6
Step 6 6 5 2 3 4 1 Installing the Valve 9 Parts needed for this step: 1 1 2 2 1 1 2 1 1 1 Valve Valve plate Bolt, (1/4 x 1–3/4 inches) Nut, (1/4 inch) Small 90 degree elbow Tee tting Tapping bolt, (9/32 x 3/4 inch) Tee adapter Relay Cap 7 8 G003576 Figure 11 1. 2. 3. 4. 5. Procedure Tee adapter Small 90 degree elbow Nut Valve Tee tting 6. 7. 8. 9. Valve bracket Relay Bolt, (1/4 x 1–3/4 inches) Cap 7.
PAGE 7
1 Step 7 2 3 4 5 Installing Hydraulic Lines 1,2 and 5 Parts needed for this step: 1 1 1 Hydraulic line number 1 Hydraulic line number 2 Hydraulic line number 5 G003608 Figure 14 1. Procedure 2. 3. Use Figure 13 for identifying the correct hydraulic lines. Tee tting on the side of the valve Valve Hydraulic line number 1 4. Upper male coupler 5. Coupler bracket 4. Position hydraulic line number 2 into the machine as shown in Figure 15. 5.
PAGE 8
1 2 4 Figure 17 3 1. 45 degree elbow 2. Hydraulic pump 3. Large 90 degree elbow (with hose barbed end) G003609 Figure 16 1. Hydraulic line number 1 2. Coupler bracket 3. 4. Lower male coupler Hydraulic line number 5 4. 5. Male end Female end 3. Remove the existing cover over the engine PTO (Power Take Off). 4. Install the pump bracket to the engine with 2 bolts (5/16 x 3/4 inch). Refer to Figure 18 for the correct position to install the pump bracket.
PAGE 9
6 7. Align the hub assembly with the square key and install it onto the engine PTO (Power Take Off) shaft (Figure 19). 4 Note: Make sure that the hub assembly is totally bottomed out on the shaft. 5 8. Apply blue Loctite® to the 2 set screws (5/16 x 3/4 inch) and install them into the hub assembly to secure it to the PTO shaft (Figure 19). 1 1 2 2 3 G003612 3 Figure 20 1. 2. 3. 4 G003610 Figure 19 4. 5. 4. 5. 6. Hub assembly Hydraulic pump shaft Set screw (5/16 x 3/4 inch) 10.
PAGE 10
assembly to secure the hydraulic pump shaft (Figure 20). Step 9 Installing Hydraulic Lines 3 and 4 Parts needed for this step: 1 1 Hydraulic line number 3 Hydraulic line number 4 Figure 23 1. Hydraulic tank 2. Bolt 3. Top bracket Procedure Note: Install all hydraulic lines loosely ﬁrst and then tighten them when all everything is installed. Figure 24 Figure 22 4. 5. Nut Side bracket Washer 3. Install hydraulic line number 4 to the tee ﬁtting assembled to the side of the valve (Figure 24).
PAGE 11
4. Install the large hydraulic hose to hydraulic line number 3 (Figure 26). 3 5. Tighten the hose clamp around the hose and hydraulic line number 3 (Figure 26). 4 1 5 2 G003582 Figure 25 1. Hydraulic tank 2. Coupler bracket 3. Large 90 degree elbow installed in tank 4. 5. Hydraulic line number 3 Machine frame 1 1. 2. 3. Step 10 2 3 4 Figure 26 Hydraulic line number 3 Hose clamp Large hydraulic hose 4. 5. 6.
PAGE 12
1 2 1 2 3 6 3 G003616 5 Figure 28 1. Valve 3. 2. Tee adapter on top of valve G003840 Hydraulic hose with ttings 4 Figure 30 1. Hydraulic line number 3 4. 2. Hydraulic hose with ttings 5. 3. Machine frame tube 6. 7. Install the hydraulic hose with ﬁttings to the 45 degree elbow attached to the hydraulic pump (Figure 29 and Figure 30). It will be below the hydraulic cylinder. Large hydraulic hose Hydraulic pump Coupler bracket 9.
PAGE 13
Step 12 Installing the Switch and Harness Parts needed for this step: 1 1 1 Harness Switch Fuse Procedure 1. Remove the control panel from the machine. Figure 31 1. Small 90 degree elbow 3. with barb in hydraulic tank 2. Small hose clamp 4. 2. Remove the plastic plug from the panel and install the switch to the panel (Figure 34). Small molded hose Hydraulic line number 4 3. Route the harness along the seat hinge from the switch and to the relay previously installed to the valve (Figure 32).
PAGE 14
9. Install the small connector to the valve (Figure 35). 10. Fasten the wire harness to the valve with a cable tie. 3 4 1 5 2 6 Figure 33 1. Main harness connector 2. Jumper wire G003620 Figure 35 6. Install the main harness connector to the main harness (Figure 34). 1. Valve 2. Small connector 3. Diode 4. 5. 6. Cable tie Relay Square connector 7. Install the control panel to the machine.
PAGE 15
3. Insert the new dipstick and check the hydraulic oil level (Figure 36) Hydraulic ﬂuid escaping under pressure can penetrate skin and cause injury. 4. Slowly add the additional oil to bring it to the Full mark. • If hydraulic ﬂuid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury. Gangrene may result if this is not done. • Keep body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic ﬂuid.
PAGE 16
Figure 37 1. Left-hand wheel shroud 2. Flange-head screws 3. 4. Left tire Nut 11. Lower the machine onto the ground. 12. Install the rear hitch shield. 13. Install the air cleaner assembly.
PAGE 17
Schematics Hydraulic Schematic, Sand Pro 3040 Options (Rev.
PAGE 18
Hydraulic Schematic, Sand Pro 5040 Options (Rev.
PAGE 19
PAGE 20