Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Remote Hydraulic Kit, Sand Pro/Infield Pro 3040 and 5040 Traction Unit

FormNo.3447-964RevA

RearRemoteHydraulicKit

SandPro

/IneldPro

3040and5040TractionUnit

ModelNo.08781—SerialNo.409800000andUp

InstallationInstructions

Note:ForSandPromodelnumbers08703and

08705,orderthefollowingpartsbeforeinstallingthis

kit:

DescriptionPartnumber

Quantity

Dipstick110-81621

Valveplate108-5460-011

Thread-forming

screw(5/16x3/4

inch)

32144-112

ToroPXextended

lifeHydraulicuid

(5gallons)

133-8086

6.7L(7qt)

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Makesurethatallhydraulicuidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pin-holeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g220043

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3447-964*

Summary of content (24 pages)

PAGE 1
Form No. 3447-964 Rev A Rear Remote Hydraulic Kit Sand Pro®/Infield Pro® 3040 and 5040 Traction Unit Model No. 08781—Serial No. 409800000 and Up Installation Instructions Note: For Sand Pro model numbers 08703 and 08705, order the following parts before installing this kit: Description Part number Quantity Dipstick 110-8162 1 Valve plate 108-5460-01 1 Thread-forming screw (5/16 x 3/4 inch) 32144-11 2 Toro PX extended life Hydraulic fluid (5 gallons) 133-8086 6.
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Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal110-1303 110-1303 1. Pressure 3. High pressure fluid, injection into body hazard—stop the engine, stop the implement, and disconnect the quick-connect ports. 2. Tank 4.
PAGE 3
Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 Description Qty. Use No parts required – Prepare the machine. No parts required – Remove the air cleaner. No parts required – Remove the hydraulic reservoir and shrouds.
PAGE 4
Procedure 12 13 Description Use Qty. Harness Switch Fuse 1 1 1 6.6 L (7 US quarts) for models 08703 and 08705 Hydraulic fluid Install the switch and harness. Install the hydraulic fluid and check for leaks. 1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface. 2. Lower the attachments. 3. Engage the parking brake. 4. Shut off the engine and remove the key. 5. Thoroughly clean the machine.
PAGE 5
4. Remove the 4 flange-head screws securing the left wheel shroud to the frame (Figure 4). Remove and retain the shroud. g003580 Figure 3 1. Bolt 4. Cap 2. Air-cleaner strap 5. Air-cleaner canister 3. Machine frame g003581 Figure 4 7. Cover the hose or insert a rag into it so that no dirt or debris gets into it while installing this kit. 8. Remove the opposite bolt holding the air-cleaner strap to the machine frame. 1. Left wheel shroud 2. Flange-head screws 5. 3 3. Tire 4.
PAGE 6
g003838 Figure 6 1. Bolt 7. g003575 2. Rear hitch shield Figure 8 Remove the 2 screws securing the center shroud to the frame (Figure 7). Remove and retain the shroud. 1. Hydraulic tank 4. Nut 2. Bolt 3. Top bracket 5. Side bracket 6. Washer 4 Installing Fittings to the Hydraulic Tank Parts needed for this procedure: Disconnect the hydraulic lines going to the tank. 9. Remove the top hydraulic tank bracket from the machine frame and loosen the 2 brackets on the side of the frame (Figure 8).
PAGE 7
g015917 Figure 9 1. Large 90-degree elbow (install at angle shown) 5. Small 90-degree tee (install at angle shown) 2. Strainer 6. Remove the small plug. 3. Remove the large plug. 7. 45 degrees g003578 Figure 10 4. Hydraulic tank 5 1. Muffle clamp 4. Retainer bracket 2. Muffler bracket 3. Coupler bracket 5. Nut 6. Rear frame round tube 3. Temporarily position the coupler bracket on the round frame tube; refer to Figure 11. Note: Place the coupler bracket where the tube begins to bend.
PAGE 8
6 Installing the Valve Parts needed for this procedure: 1 Valve 2 Bolt (1/4 x 3 inches) 2 Nut (1/4 inch) 1 Small 90-degree elbow 1 Tee fitting 1 Relay Procedure Note: Make sure that all O-rings are lubricated and properly positioned on all fittings before installation. g363211 Figure 12 Note: Install all fittings and hydraulic lines loosely first and then tighten them when everything is installed. Install the fittings at the angles shown in the figures. 1.
PAGE 9
4. Position hydraulic line number 2 into the machine as shown in Figure 15. 5. Install hydraulic line number 2 to the 90-degree elbow and the top of the new valve (Figure 15). 6. Install hydraulic line number 2 to the upper female coupler (Figure 15). g362945 Figure 13 1. Hydraulic line number 1 4. Hydraulic line number 4 2. Hydraulic line number 2 5. Hydraulic line (hose) number 5 g362946 3.
PAGE 10
8 Installing the Hydraulic Pump Parts needed for this procedure: 1 Hydraulic pump 1 45-degree fitting (male ends) 1 Hub assembly 1 Square key (1/4 x 1 inch) 4 Setscrew (5/16 x 3/4 inch) 1 Pump bracket g003818 2 Bolt (with thread-locking compound) (5/16 x 3/4 inch) 2 Washer (3/8 inch) 1 Large 90-degree elbow (with hose barbed end) Figure 18 1. Engine 4. Washer (3/8 inch) 2. Engine PTO shaft 5. Bolt (5/16 x 3/4 inch) 3. Pump bracket Procedure 1.
PAGE 11
Note: Verify that there is a gap between the pump plate and the hub assembly. If there is no gap, then the hub assembly is not installed correctly and needs to be seated correctly (Figure 21). g003610 Figure 19 1. Pump bracket 4. Setscrew (5/16 x 3/4 inch) 2. Engine PTO shaft 5. Hub assembly g003606 3. Square key (1/4 x 1 inch) Figure 21 1. Pump plate 9. Install the pump plate stud into the pump bracket while installing the hydraulic pump shaft into the hub assembly. 3. 1.0 to 3.1 mm (0.040 to 0.
PAGE 12
g362945 Figure 22 1. Hydraulic line number 1 4. Hydraulic line number 4 2. Hydraulic line number 2 5. Hydraulic line number 5 3. Hydraulic line number 3 1. Install the existing hoses back onto the hydraulic tank. 2. Install the hydraulic tank to the frame and secure it with the 3 brackets previously removed and loosened (Figure 23). g363375 Figure 24 g003575 Figure 23 1. Hydraulic tank 4. Nut 2. Bolt 3. Top bracket 5. Side bracket 6. Washer 3.
PAGE 13
10 Installing the Hydraulic Hoses Parts needed for this procedure: 1 Large hydraulic hose 1 Hydraulic hose with fittings 2 Large hose clamp 2 Small hose clamp 1 Small molded hydraulic hose 1 R-clamp 1 Bolt (5/16 x 7/8 inch) 1 Flange nut (5/16 inch) Procedure Note: Make sure that nothing rubs against any hoses. g363508 Figure 25 1. Large 90-degree elbow installed in tank 2. Hydraulic line number 3 1. Slide the 2 large hose clamps onto the large hydraulic hose. 2.
PAGE 14
7. Install the R-clamp to the retainer bracket with a bolt (5/16 x 7/8 inch) and a nut (5/16 inch); refer to Figure 27. 8. Install the hydraulic hose with fittings to the fitting on hydraulic line number 2 as shown in Figure 28. g362948 Figure 28 1. Valve 3. Hydraulic hose with fittings 2. Fitting on hydraulic line number 2 g363376 9. Figure 26 1. Hydraulic line number 3 4. 90-degree elbow 2. Hose clamp 5. Hydraulic pump Note: It will be below the hydraulic cylinder. 3.
PAGE 15
10. Refer to Figure 30 for the correct locations of the hoses and hydraulic lines to the hydraulic pump. g363520 Figure 30 1. Hydraulic line number 3 4. Hydraulic hose with fittings 2. Coupler bracket 5. Large hydraulic hose 3. R-clamp 6. Hydraulic pump 11. Slide the 2 small hose clamps onto the small molded hydraulic hose (Figure 24 and Figure 31). 12. Install the long leg of the molded hose onto the 90-degree tee in the hydraulic tank (Figure 31). 13.
PAGE 16
11 Tightening All Connections No Parts Required Procedure Note: Make sure that the hoses and hydraulic lines are routed away from and to do not rub against any sharp, hot, or moving components. 1. When all hydraulic lines and hoses are installed, tighten all of the connections. Note: Use a backup wrench on all tank fittings. 2. g003649 Figure 32 Position the coupler bracket as close to the left tire as possible and tighten the clamps. 12 1. Small connector 2. Square connector 5.
PAGE 17
7. Install the control panel to the machine. 9. Install the small connector to the new valve (Figure 35). g003648 Figure 34 1. Switch 2. Screw 3. Control panel 4. Switch connector 5. Main harness connector Install the fuse into right slot in the fuse block (Figure 32). 8. Install the square connector to the relay installed next with the valve (Figure 35). g363505 Figure 36 1. New valve 3. Square connector 2. Small connctor 10. g363506 Figure 35 1. Square connector 3. Valve 2. Relay 4.
PAGE 18
13 Installing the Hydraulic Fluid and Checking for Leaks Parts needed for this procedure: 6.6 L (7 US quarts) for Hydraulic fluid models 08703 and 08705 g003618 Figure 37 1. Hydraulic-tank cap 3. Hydraulic tank 2. Dipstick 5. 6. Procedure The hydraulic system capacity for models 08743 and 08745 is 26.5 L (7 US gallons) and no extra fluid is needed. Start the machine and let it run for 5 minutes. Check for any leaks in the system with a piece of cardboard. WARNING For models 08703 and 08705, add 6.
PAGE 19
g003581 Figure 38 1. Left wheel shroud 2. Flange-head screws 3. Left tire 4. Nut 11. Lower the machine onto the ground. 12. Install the rear hitch shield. 13. Install the air-cleaner assembly.
PAGE 20
Notes:
PAGE 21
Notes:
PAGE 22
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 08781 Serial No.
PAGE 23
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
PAGE 24
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).