Installation Instructions

ManualsBrandsToro ManualsAttachmentsHydraulic Switch Kit, Sand Pro 5040 Traction Unit

FormNo.3420-828RevA

HydraulicSwitchKit

SandPro

5040TractionUnit

ModelNo.08783—SerialNo.400000000andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.

•Seekimmediatemedicalattentionifuidis

injectedintoskin.Injecteduidmustbe

surgicallyremovedwithinafewhoursby

adoctor.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pin-holeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

hydraulicsystem.

ThiskitrequirestheFrontLiftFrame(ModelNo.

08712)tobeinstalledonthemachine.

Important:Tomaximizethesafety,performance,

andproperoperationofthismachine,carefully

readandfullyunderstandthecontentsofthis

Operator’sManual.Failingtofollowthese

operatinginstructionsortoreceiveproper

trainingmayresultininjury.Formoreinformation

onsafeoperatingpractices,includingsafetytips

andtrainingmaterials,gotowww.Toro.com.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g241659

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3420-828*A

Summary of content (24 pages)

PAGE 1
Form No. 3420-828 Rev A Hydraulic Switch Kit Sand Pro® 5040 Traction Unit Model No. 08783—Serial No. 400000000 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Seek immediate medical attention if fluid is injected into skin.
PAGE 2
Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal110-1303 110-1303 1. Pressure 2. Tank 3. High pressure fluid, injection into body hazard—shut off the engine, stop the attachment, and disconnect the quick-connect ports. decal137-3362 137-3362 4. Tank 112-7160 3.
PAGE 3
Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 2 3 No parts required – Prepare the machine. No parts required – Remove the air cleaner. No parts required – Remove the hydraulic reservoir, left rear wheel assembly, shrouds, and seat. 4 No parts required – Remove the rear hitch tube and the lift system.
PAGE 4
Procedure 9 10 11 12 Description Use Qty. Valve block Frame bracket Screw (5/16 x 3/4 inch) Tube bracket Valve-block plate Bolt (5/16 x 2 inch) Washer (5/16 inch) Female coupler Male coupler Plug Cap Tube bracket Valve-block supply hose 1 1 2 1 1 2 2 1 2 1 2 1 1 Install the valve block. No parts required – Tighten all connections.
PAGE 5
3 Removing the Hydraulic Reservoir, Left Rear Wheel Assembly, Shrouds, and Seat No Parts Required g003574 Figure 2 1. Air-cleaner canister 2. Air filter Procedure 3. Canister cover 5. Remove the hose from the air-cleaner canister. 6. Spread the air-cleaner strap open and pull it over the end of the canister where the filter was taken out (Figure 3). 1. Drain the hydraulic tank. Refer to the machine Operator's Manual. 2.
PAGE 6
g003838 Figure 6 1. Bolt (3) g003581 2. Rear hitch shield Figure 4 1. Left wheel shroud 2. Flange-head screw (4) 5. 7. 3. Tire 4. Nut (4) Loosen the 2 screws securing the center shroud to the machine (Figure 7). Remove and retain the shroud. Note: The screws are secured to the shroud Remove and retain the 2 flange-head screws securing the left front screen to the frame. Remove and retain the screen. g243498 Figure 7 g003836 1. Center shroud 2. Screw (2) Figure 5 1. Flange-head screw (2) 3.
PAGE 7
g242284 Figure 8 1. Flange-head screws 2. Console g242283 Figure 9 1. Flange-head screw (2) 5. Bolt (2) 2. Washer (2) 6. P-clamp 3. Shroud 7. Flange nut (2) 4. Washer (2) 9. 7 Disconnect the seat-switch wire from the seat switch, and remove the pins securing the seat base to the frame of the machine.
PAGE 8
4 Removing the Rear Hitch Tube and the Lift System No Parts Required Procedure Remove the rear hitch assembly as shown in Figure 12. Retain the hitch assembly and all the hardware for later installation. g242287 Figure 10 1. Seat-switch wire 2. Seat switch 3. Pins 10. Disconnect the hydraulic lines going to the tank. 11. Remove the top hydraulic tank bracket from the machine frame and loosen the 2 brackets on the side of the frame (Figure 11). Remove and retain the tank and the hardware.
PAGE 9
1. Remove the 2 hydraulic tank plugs from the side of the tank. 2. Install the strainer into the hydraulic tank where the large plug was removed. 3. Install the large 90-degree elbow into the strainer. 4. Install the small 90-degree tee with barb where the small plug was removed (Figure 13). g243405 Figure 14 1. Valve-block return hose 6 Installing the Hydraulic Pump Parts needed for this procedure: g241660 Figure 13 1. Large 90-degree elbow (install at angle shown) 5.
PAGE 10
4. Remove the existing cover over the engine PTO (power takeoff); refer to Figure 17. g242285 Figure 17 g241658 5. Figure 15 1. Flange nut (2) 3. Pump 2. Torque arm 4. Bolt (2) 2. Install the square 90-degree elbow to the top of the hydraulic pump. 3. Install the 90-degree elbow to the bottom of the hydraulic pump (Figure 16). Install the pump bracket to the engine with 2 bolts (5/16 x 3/4 inch) and 2 washers (3/8 inch). Refer to Figure 18 for the correct position to install the pump bracket.
PAGE 11
9. Apply removable thread-locking compound to the 2 setscrews (5/16 x 3/4 inch) and install them into the hub assembly to secure it to the PTO shaft (Figure 19). 11. Verify that there is a gap between the pump plate and the hub assembly. If there is no gap, then the hub assembly is not installed correctly and needs to be seated correctly (Figure 21). Important: The hub assembly needs to be totally seated on the shaft. g003610 Figure 19 1. Pump bracket 4. Setscrew (5/16 x 3/4 inch) 2.
PAGE 12
7 Installing the Front Hydraulic Fittings Parts needed for this procedure: 1 U-fitting (hard line) 1 90-degree elbow 1 Tee fitting 2 Cap 1 Plug 1 Female fitting 1 Large retaining ring 1. Male fitting 8. U-fitting (hard line) 1 Small retaining ring 2. Straight fitting 9. 90-degree elbow 2 Small O-ring g241672 Figure 22 3. Large O-ring (2) 1. 11. Cap 5. Small O-ring (2) 12. Plug 13. Female fitting 2 Large O-ring 2 Straight fitting 6. Small retaining ring 2 Male fitting 7.
PAGE 13
8 Installing the Front Hydraulic Hoses Parts needed for this procedure: 1 Front supply hose 1 Front return hose 1 Pump supply tube (hard line) 1 Valve-block return hose 1 Pump supply hose Procedure Use Figure 24 and Figure 25 for identifying the correct hydraulic lines and hoses. g241896 Figure 24 1. Valve-block supply hose 5. U-fitting (hard line) 2. Pump supply tube (hard line) 6. Front supply hose 3. Valve-block return hose 7. Pump supply hose 4.
PAGE 14
3. Install the front supply hose to the elbow fitting in the middle of the bracket (Figure 27). g243279 Figure 27 1. Front return hose 2. Front supply hose g241740 Figure 25 1. Install the existing hose back onto front right corner of the hydraulic tank. 2. Install the hydraulic tank to the frame and secure it with the 3 brackets previously removed and loosened (Figure 26). 4. Install the front return hose to the tee fitting on the left side of the bracket (Figure 27). 5.
PAGE 15
g243497 Figure 31 g243517 Figure 29 1. Tank bracket 7. 1. Large 90-degree elbow 5. Front supply hose 2. Pump supply tube 6. Valve-block return hose 3. Tee fitting 7. Valve block 4. Front return hose Position the pump supply tube (hard line) and the pump supply hose onto the machine as shown in Figure 30. 9 Installing the Valve Block Parts needed for this procedure: g243496 Figure 30 1. Frame bracket 5. Washer (5/16) 2. P-clamp 6. Flange nut (5/16) 3. Pump supply tube 7.
PAGE 16
2. Connect the loose end of the front return hose to the barbed end of the tee fitting installed on the hydraulic-fluid tank. 3. Connect the loose end of the valve-block return hose to the fitting installed in port T of the valve block. 4. Loosely install the valve block to the frame bracket with 2 screws (Figure 32). g241745 Figure 34 1. Valve-block plate 4. Rear hitch frame 2. Valve block 5. Bolts (5/16 x 2 inch) 3. Tube bracket 6. Washers (5/16 inch) 7.
PAGE 17
11 Installing the Switch, the Relay, and the Harness Parts needed for this procedure: g243499 Figure 36 1. Valve-block supply hose 3. Port P 2. Pump 10. Install the other end of the valve-block supply hose to port P on the valve block (Figure 36). 11. Tighten all the fasteners.
PAGE 18
3. Remove the hour meter from the existing control panel. 8. Install the main harness connector to the main harness (Figure 40). 4. Install the hour meter, the PTO switch, and the attachment switch to the new panel (Figure 40). 9. 5. Route the harness from the switch, along the seat hinge as shown in Figure 38.
PAGE 19
12 Installing the Hydraulic Fluid and Checking for Leaks Parts needed for this procedure: 1 Dipstick – Hydraulic fluid—25.5 L (6-3/4 US gallons) Procedure g243589 Figure 41 1. Relay bracket 4. Relay 2. Flange-head bolts (5/16 x 3/4 inch) 5. Bolt (1/4 x 5/8 inch) The hydraulic system capacity is now 25.5 L (6-3/4 US gallons). Refer to the Operator's Manual for the correct fluid to use. 3. Locknut (1/4 inch) 1. Remove the old dipstick from the hydraulic tank and discard it. 13.
PAGE 20
7. Install the console shroud and the seat (Figure 8). Important: Install the P-clamp to ensure that the fuel hose is secure (Figure 9). 8. Install the console. 9. Install the left front screen to the frame. 10. Install the front shroud to the frame with 4 flange-head screws. 11. Install the 4 flange-head screws securing the left wheel shroud to the frame (Figure 44). 12. Install the left rear tire (Figure 44). g003581 Figure 44 1. Left wheel shroud 2. Flange-head screws 3. Left tire 4.
PAGE 21
Schematics g241136 Hydraulic schematic 137-3385 (Rev.
PAGE 22
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 08783 Serial No.
PAGE 23
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
PAGE 24
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).