FORM NG, 3316269 Rev. B MODEL NO. 08882 — 40001 iy OPERATOR'S 60007 & Up MANUAL SAND PRO 2000 To assure mad mum safety, optimum performance, and o gain knowledge of the product, iris essential that you or any other operator of the machine read and understand the contents of this manumit bafflers the engine ls ever started, Pay particular attention the SAFETY INSTRUCTIONS highlighted by this symbol— The satiety alert symbol! means CAUTION, WARNING or DANGER ~ personal safely instruction.
FOREWORD The SAND PRO 2000 was developed to provide an efficient, trouble free and economical method of sand trap maintenance. The latest concepts of engineering, design and safety have been incorporated into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed.
TABLE OF CONTENTS SAFETY INSTRUCTIONS SAFETY AND INSTRUCTION DECALS SPECIFICATIONS LOOSE PARTS CHART . SET~UP INSTRUCTIONS Install Wheels i 8 Install Steering Wheel Push Unit Off Pallet Activate and Charge Battery 8 install Battery install Refuse Container . BEFORE OPERATING . 4-5 .8 Check Crankcase Ol Silt Fuel Tank 10 Check Hydraulic System 11 Check Tire Pressure 11 KNOW YOUR CONTROLS OPERATING INSTRUCTIONS Starting/Stopping Engine Check Interlock System Towing Sand Pro . Break—in Pried . .
A SAFETY INSTRUCTIONS The SAND PRO 2000 was designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in Injury or death.
A SAFETY INSTRUCTIONS 17. if the machine ever vibrates abnormally, step immediately, turn engine off, wait for ali motion to stop and inspect for damage. Repair all damage before commencing operation. 18. Before getting off the seal: A, Stop movement of the machine, Take precautions 1o prevent accidental starts, rifling away, efc. B. Shut engine off and wait for all movement fo stop. 19, Whenever machine is left unattended, be sure engine is stopped, implement is lowered and key is removed from ignition.
SPECIFICATIONS Configuration: Short wheel base tricycle vehicle with mid engine placement. Rear wheels powered, Front wheel steering, Operator positioned centrally. Engine: Kohl er, 4 cycle, air cooled, 12 hp @ 3600 mm, 27.09 cu. in. {444 cc) displacement. Satellite intake and exhaust valve and rotatory. Mechanical fuel pump, large capacity dual element air cleaner. 5-1/4 pint oil capacity. Instrumentation: Ammeter and hour meter. Gas Tank: 4.25 gallon capacity. Battery: 12 volt, lead acid, 32 amp hour.
SET UP INSTRUCTIONS INSTALL WHEELS (Fig. 1) Note: install the rear wheels to the machine while iris stilt on the pallet shipping blocks. 1. Mount a wheel to each wheel motor and secure with lug nuts, Tighten lugs nuts evenly and gradually in a crisscross manner to 4555 filbert. 2. B Remove the banding securing the machine to the pallet. 3. Place a jack under square tube of frame (Fig, 1). Figure 1 1, Tubular frame Note: For removal of the shipping blocks, place the jack only under the tubular frame.
SET UP INSTRUCTIONS 3. Replace filer caps and connect amp battery charger to the battery posts, Charge the battery at a rate amperes for 4 to 8 hours, Figure 4 1, Battery 2. Positive battery terminal 3. Negative battery terminal 4. When battery is charged, disconnect charger from electrical outlet and battery posts. Ali ow battery to sit for 5—10 minutes. 5. Remove filler caps. Slowly add electrolyte to each cell until level is up to fill line. Install filler caps. IMPORTANT: Do not overfill battery.
BEFORE OPERATING A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHECK CRANKCASE OIL (Fig. 6) The engine is shipped with oil in the crankcase; however, level of oil must be checked before and after the engine is first started. Crankcase capacity is approximately 5—1/4 pints. 1. Position machine on a level surface, 2. Remove dipstick and wipe it with a clean rag. Push dipstick down into dipstick tube and make sure it is seated fully.
BEFORE OPERATING Figure 7 1. Fuse tank cap CHECK HYDRAULIC SYSTEM (Fig. 8) The hydraulic system is designed to operate on SAE 10W 30 or 10W-40 SF type motor oil. The machine’s 3 gallon reservoir is filled at the factory with oil. However, check level of oif before engine is first started and daily thereafter. 1. Remove cap from hydraulic oil reservoir, 2. Check level of oil in reservoir. Oil level should be up to top of cone point on tank screen, 3.
KNOW YOUR CONTROLS Traction and Stopping Pedal (Fig. 9-10) — Traction pedal has three functions: one, to make the machine move forward, two, to move it backward and three, to stop machine. Using the heel and toe of the right foot, depress top of pedal to move forward and bottom of pedal to move backward or to assist in stopping when moving forward, Also, allow pedal to move or move ditto neutral position to stop machine. For operator comfort, do not rest heel of foot on reverse when operating forward (Fig.
KNOW YOUR CONTROLS Ammeter (Fig. 11) ~The ammeter indicates the rate of battery charge or discharge. Note: During normal operation, there will usually be slight ammeter needier movement to positive side. Lift Lever raise the implement, pull the lever up; to lower implement, push the lever down. When the desired positions attained, release the lever and it will return to neutral, Figure 12 1.
OPERATING INSTRUCTIONS A CAUTION THE INTERLOCK SWITCH IS FOR THE OPERATOR’S PROTECTION, SO DO NOT DISCONNECT IT. CHECK OPERATION OF THE SWITCH DAILY TO ASSURE INTERLOCK SYSTEM IS OPERATING. IF THE SWITCH IS DEFECTIVE, REPLACE T BEFORE OPERATING. REGARDLESS IF SWITCH IS OPERATING PROPERLY OR NOT, REPLACE [T EVERY TWO YEARS TO ASSURE MAXIMUM SAFETY. DO NOT RELY ENTIRELY ON SAFETY SWITCHES USE COMMON SENSE! TOWING (Fig. 14) in case of emergency, the SAND PRO can be towed for a short distance.
DAILY MAINTENANCE CHECKLIST Daily Maintenance: (duplicate this page for routine use) Maintenance Check stem » ail Maintenance Che cl eel MON | TUES | WED |THURS FRI SAT » Satiety Interlock Operation » Steering Operation X Engine Oil Level Air Condition X Clean Engine Cooling Fins Unusual Engine Noises Unusual Operating Noises Hydraulic System Oil Level Hydraulic Hoses for Damage Fluid Leaks Fuel Level Tire Pressure PASTERN INVITE instrument Operation Notation for areas of concern: Touching Damaged Paint Ins
MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. LUBRICATION (Fig. 15} The steering shaft grease fitting must be lubricated every 100 hours with No. 2 General Purpose Lithium Base Grease. 1. Remove (4) screws securing front panel to frame {Fig. 15). Locate grass fitting thru opening in frame. Figure 15 1. Front panel NOTE: We do not recommend lubricating the steering chain unless it becomes stiff because of rust.
MAINTENANCE Note; With air cleaner disassembled, check air cleaner components for damage. Replace if necessary. Make sure rubber breather tube in base plate is securely in place or severe engine damage may scour. 6. Reinstall element with precipitant, element cover seal, air cleaner element cover, nut, air cleaner cover and lock nut. 7. Tighten lock nut 1/2 to 1 turn after nut contacts cover. Do not over tighten. 8. Reinstall engine shied, ADJUSTING CARBURETOR (Fig.
MAINTENANCE B. Black or oily insulator tip indicates an excessively rich fuel mixture, possibly caused by a dirty air cleaner element or a carburetor that is set too rich, C. Light gray or blistered~white insulator indicates overheating caused by a lean carburetor setting or incorrect spark plug (heat range too high). Figure 18 IMPORTANT: A cracked, fouled or dirty spark plug must be replaced.
MAINTENANCE CHARGING HYDRAULIC SYSTEM (Fig. 20) Whenever a hydraulic component is repaired or replaced hydraulic oif filter should be changed and hydraulic system charged. IMPORTANT: Make sure hydraulic reservoir and filter are filled with ol at all mes when charging hydraulic system. 1. Park the machine on a level surface and turn the engine off. 2. Pivot seat upward. 3.
MAINTENANCE Figure 22 1. Fuel Filter 2. Hose Clamps 3. Loosen the hose clamps at both ends of the filter and pool fuel lines off filter, 4. Slide hose clamps onto ends of fuel lines. Push fuel lines onto fuel filter and secure them with hose clamps. Be sure arrow on side of filter points toward the carburetor. A\ caution Since gasoline is highly flammable, drain it outdoors and make sure engine is cool lo prevent a potential fire hazard. Wipe up any gasoline that may have spilled.
MAINTENANCE e 030" J Clearance Figure 24 1. Dampener rod 2. Pump lever 4. I clearance is not .030", [loosen jam nut securing dampener to mounting bracket and rotate dampener until .030" clearance is achieved. 5. Apply Locate 242 or 271 to threads before tightening jam nut, 6. Check for proper operation, ADJUSTING TRACTION SWITCH (Fig. 24) 1. Adjust transmission for neutral; refer to Adjusting Traction Drive For Neutral, page 18, 2.
MAINTENANCE 4. nonoccupational at terminals, disconnect cables, 5. Check the electrolyte level every 25 operating negative cable first and scrape clamps and hours or, if machine is in storage, every 30 days. terminals separately. Reconnect cables, positive 6. Maintain cell level with distilled or decriminalized cable first and coat terminals with petroleum jelly. water. Do not fill cells above the fill fine.
MAINTENANCE SCHEDULE Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Every Check Battery Fluid Level Check Battery Cable Connections 1 Change Engine Oil Clean Air Filter Foam Uncleaner Every £ o, 400hrs 100hie 800hrs Every 25hrs Inspect Spark Plug Inspect Air Filter Paper Element Lube Steering Shaft Grease Fitting Check Steering Chain Adjustment 1 Torque Wheel Lug Nuts Change Hydraulic Oif t Replace Hydraulic Oil Filter Clean and Lubricate Starter Motor Carbon
The Toto Promise A One Year Limited Warranty The Toto Company ’promises to repair your TOR product if defective in materials or workmanship.