Form No. 3441-465 Rev B ProCore® 864 and 1298 Aerators Model No. 09715—Serial No. 407200000 and Up Model No. 09716—Serial No. 407600000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. g332912 Figure 1 Model 09716 Introduction 1.
After Operation Safety ...................................... 28 Transporting the Machine ................................. 28 Cleaning the Machine ....................................... 28 Maintenance ........................................................... 29 Recommended Maintenance Schedule(s) ........... 29 Maintenance Safety.......................................... 29 Jacking the Machine ......................................... 30 Greasing the Bearings and Bushings ................
Safety • Do not operate the machine without all guards General Safety • This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. • • Using this product for purposes other than its intended use could prove dangerous to you and bystanders. • Read and understand the contents of this Operator’s Manual before using the machine. and other safety protective devices in place and functioning properly on the machine.
decal93-6696 93–6696 decal110-4665 1. Stored energy hazard—read the Operator's Manual. 110-4665 1. Read the Operator's Manual. decal110-4666 110-4666 1. Install the posts in the stand to the holes in the frame. decal106-8856 106-8856 1. Read the Operator's Manual. decal110-4664 110-4664 1. Read the Operator's Manual. 2. Wrench size 3. Bolt size 4. Torque 5 2. Use pins to secure the frame to the stand.
decal133-8061 133-8061 decal138-9038 138-9038 1. Entanglement hazard—read the Operator’s Manual; stay away from moving parts; keep all guards and shields in place. decal110-4667 110-4667 1. Spring length 2. Stored energy hazard—read the Operator's Manual. 3. Entanglement hazard, belt—stay away from moving parts. decal110-4677 110-4677 1. Turn clockwise to decrease aeration depth. 2. Turn counterclockwise to increase aeration depth. decal140-8750 140-8750 1. Lower the stand into the frame.
decal110-4670 110-4670 1. Warning—read the Operator's Manual. 5. Entanglement hazard, belt—keep all guards in place. 2. Warning—remove the key and read the instructions. 6. Crushing hazard of hand or foot—keep bystanders away from the machine. 7. Crushing hazard of hand and body—support machine on stand when not in use. 8. Falling hazard—do not carry passengers. 3. Warning—receive training before operating the machine. 4. Entanglement hazard, belt—stay away from moving parts.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 Description Qty. Use No parts required – Inspect the machine. Lynch pin 2 Connect the lower link arms. Link pin Lynch pin Bolt (1/2 x 3 inches) Nut (1/2 inch) Short driveshaft, Part No. 115-2839 (may be needed; sold separately) 1 1 1 1 No parts required – Adjust the sway links. No parts required – Level the machine side-to-side.
Important: Do not exceed the maximum 1 or minimum tire inflation pressures as recommended by tire manufacturer. Inspecting the Machine Checking the Traction Unit Requirements No Parts Required ProCore 1298 Machines Use the following list as a reference: Checking the Traction Unit Requirements • Use a 45 PTO horsepower minimum when aerating in light to normal soil conditions (sandy to sandy/loam soils with average compaction).
2 Connecting the Lower Link Arms Parts needed for this procedure: 2 Lynch pin Procedure g007292 1. Ensure that the machine is positioned on a level surface for installation. 2. Ensure that the PTO is disengaged. 3. Back the traction unit squarely up to the machine until the lower link arms are aligned with the hitch pins. 4. Engage the parking brake, shut off the engine, and remove the key from the ignition. Wait for the engine and all moving parts to stop before leaving the operator's seat.
1. between them and the end of the PTO output shaft (Figure 9). Connect the upper link to the lower hole in the bracket and secure it with the link pin and the lynch pin (Figure 8). g028690 Figure 9 g007294 1. “M” dimension Figure 8 1. Upper link 3. Lynch pin 2. Link pin 4. Locknut 2. Lower trailing arms 2. 2. Grease the threaded steel upper link tubes. 3. Rotate the upper link to tighten the link. Adjust it until the frame at the front of the machine is vertical (Figure 8). 4.
Refer to the operator's manual for your traction unit. • 48.89 cm (19.25 inches) or longer for the standard PTO shaft • 39.37 cm (15.50 inches) or longer for the optional short PTO shaft Installing the PTO Driveshaft CAUTION g007296 Figure 11 Operating the machine without the PTO guards and shields may cause injury or death. 1. Gearbox input shaft 4. Bolt • Keep all PTO guards and shields in place. 2. Nut 3. PTO shaft coupler 5.
8. Verify that the telescoping tube has a minimum of 76 mm (3 inches) overlap when the machine is raised to the maximum height. To check the overlap, measure the distance between the end shields, as shown in Figure 13. This dimension must not exceed 406 mm (16 inches). If so, move the lower lift pins to the upper set of holes before operating the machine. g007297 Figure 13 g007333 Figure 14 1. 406 mm (16 inches) 1.
3. On the ProCore 864 only, you can adjust the stop bolt on the center support to attain the proper gap. 8 Installing the Tine Heads and the Tines g007329 Figure 15 1. Level 3. No Parts Required If provided, turn the adjustable link body to raise or lower the link arm until the machine is leveled side-to-side. Procedure Note: Refer to the traction unit operator's A wide selection of tines and tine heads are available for the machine. Choose the tine type, size, and spacings required for the job.
g007331 Figure 17 1. Turf guard 2. Turf guard clamp g007299 2. Figure 18 Slide the appropriate turf guard under the turf guard clamp. 1. Tap bolt 3. Internal lock washer 4. Rear cover 3. Adjust the turf guards, left to right, to maintain equal distance to the tines within each slot. 2. Lock bracket 4. Tighten the nuts securing the turf guard. 2. 5. Mount the remaining turf guards and secure the turf guard clamps.
1. Start the traction unit, raise the machine 7.6 to 15.2 cm (3 to 6 inches) off the ground, shut off the engine and remove the key. 2. Remove the 2 lynch pins securing the storage stand to the stand bracket on the hitch frame of the machine (Figure 20). g333377 Figure 20 g273731 Figure 19 1. Existing entanglement decal 1. Pin (storage stand) 2. CE entanglement decal 2. Clean the existing entanglement decal and the guard area surrounding the decal. 3.
g333400 Figure 21 1. Storage-stand pin 3. Hairpin 2. Storage stand 3. Remove the 2 storage stand pins (Figure 21). 4. Start the traction unit, and use it to lift the machine from the storage stand.
Specifications Product Overview Note: Specifications and design are subject to Controls change without notice. ProCore 864 Aerator Depth Adjuster Rotate the depth adjuster input shaft clockwise to reduce the aeration depth or counterclockwise to increase the aeration depth (Figure 22). Working Width 163 cm (64 inches) Overall Width 170 cm (67 inches) Overall Length 89 cm (35 inches) Overall Height 98 cm (38.
ProCore 864 Tine Configuration Table 1 of 3 Tine Kit Description Needle Tine Quad Tine (2x5) Quad Tine (1x6) Model No. 09739 09736 09737 Kit Qty. 4 4 4 Tines Required 40 80 48 Lateral Spacing 40 mm (1.6 inches) 40 mm (1.6 inches) 33 mm (1.3 inches) Mount 5 mm and 8 mm 10 mm (3/8 inch) diameter 10 mm (3/8 inch) diameter Turf Guard Part No. 120-1047 120–1061 120-1062 120-1047 120-1061 120-1062 120-1050 120-1063 120-1064 Required Qty.
ProCore 864 Tine Configuration Table 3 of 3 Tine Kit Description Quick Change (3-Tine) Quick Change (4-Tine) Model No. 09711 09719 Kit Qty. 4 4 Tines Required 24 32 Lateral Spacing 66 mm (2.6 inches) 51 mm (2.0 inches) Mount Not Applicable Not Applicable Sleeve Description 19 mm (3/4 inch) 122 mm (7/8 inch) 19 mm (3/4 inch) 22 mm (7/8 inch) Part No. 108-6837 108-6838 108-6837 108-6838 Required Qty. 24 24 32 32 Tool Kit Part No. (1 required) 114-0890-01 Turf Guard Part No.
ProCore 1298 Tine Configuration Table 2 of 2 Tine Kit Description 4-Tine 3-Tine HD Quick Change (3-Tine) Quick Change (4-Tine) Model No. 09796 09797 09711 09719 Kit Qty. 6 6 6 6 Tines Required 48 36 36 48 Lateral Spacing 51 mm (2.0 inches) 66 mm (2.6 inches) 66 mm (2.6 inches) 51 mm (2.0 inches) Mount 19 mm (3/4 inch) diameter 22 mm (7/8 inch) diameter Not Applicable Not Applicable Sleeve Description Not Applicable Part No. Not Applicable Required Qty.
Adjusting the Aeration Depth Operation Note: Determine the left and right sides of the machine from the normal operating position. Important: Adjust the aeration depth only when the traction unit is parked, the parking brake is engaged, the PTO is disengaged, and the engine is shut off. Before Operation 1. Before Operation Safety Lay the desired tine onto the depth decal while aligning the tine tip with the desired aeration depth as shown in Figure 23.
Understanding the Principles of Operation The 3-point hitch linkage of the traction unit lifts the machine for transport and lowers it for operation. Power from the traction unit power take-off (PTO) is transmitted through driveshafts, a gearbox, and drive belts to a crankshaft assembly, which drive the tine holding arms into the turf surface. As the traction unit travels forward with the PTO engaged and the machine lowered, a series of holes are created in the turf.
• Wear appropriate clothing, including eye the area being aerated, mark these locations to ensure that these items are not damaged during operation. • Operate the traction unit using the recommended gear settings and PTO drive speeds and become thoroughly familiar with the traction unit handling with the attached machine. • Practice stopping and starting, raising the machine, and lowering the machine, disengaging the PTO drive, and aligning the machine with previous passes.
Important: Never operate the traction unit operation. Operating the machine on any slope requires extra caution. PTO faster than 540 rpm or you may damage to the machine. • Evaluate the site conditions to determine if the slope is safe for machine operation, including surveying the site. Always use common sense and good judgment when performing this survey. Note: Make sure that the roller is on the ground. 5.
Adjusting the Hole Spacing The forward hole spacing is determined by the traction unit gear ratio (or the hydrostatic traction pedal). Changing the engine speed does not change the forward hole spacing. The lateral hole spacing is determined by the number of tines in the tine heads. Hole spacing Ground speed mm (inch) km/h (mph) 25 (1) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.6 (0.4) 0.8 (0.5) 0.8 (0.5) 0.8 (0.5) 0.8 (0.5) 0.8 (0.5) 32 (1.25) 0.8 (0.5) 0.
Adjusting the Rotalink Assembly Aerating Hard Ground If the ground is too firm to obtain the desired coring depth, the coring head can get into a “bouncing” rhythm. This is due to the tines attempting to penetrate the hard pan. This condition can be corrected by attempting one or more of the following: • Best results are obtained after a rain or when turf has been watered the previous day. • Reduce the number of tines per stomper arm.
Operating Tips • Always clear the area of all damaged machine WARNING • Adjusting or repairing the machine while the traction unit is running may result in an accident and severe injury or death • Before leaving the operator’s seat, disengaging the PTO drive, engaging the parking brake, shutting off the engine, and remove the key. • Before repairing the machine, lower it onto the storage stands or appropriate blocking.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the gearbox lubrication. • Check the torque of the coring head fasteners. Before each use or daily • Check the belt tension. • Check the belt tension. After each use • Clean the machine. Every 50 hours • Grease the bearings and bushings. • Inspect the bearings. Every 100 hours • Check the gearbox lubrication. Every 250 hours • Change the gearbox lubrication.
Jacking the Machine high-pressure (EP) performance or SAE multi-purpose lithium-based grease. Grease the machine at the following locations: CAUTION PTO driveshaft (3) (Figure 28) If the machine is not properly supported by blocks or jack stands, the machine may move or fall, which may result in personal injury. • Ensure that the machine is parked on a solid, level surface such as a concrete floor. Always chock the traction unit tires.
Replace the coring head bearing every of 500 hours. A bearing service kit that covers the complete coring head is available from your distributor. Checking the Gearbox Lubrication Service Interval: Every 100 hours The gearbox is filled with 80W-90 gear oil or equivalent. Allow the gearbox to cool before checking the lubrication. 1. Clean debris from the fill plug and check the plug to avoid contamination. 2. Remove the check plug from the gearbox (Figure 31).
Changing the Gearbox Lubrication Inspecting the Belts Service Interval: After the first 8 hours The drive belt(s) on the machine are durable. However, the normal exposure to UV radiation, ozone or incidental exposure to chemicals can deteriorate the rubber compounding over time and lead to premature wear or material loss (i.e. chunking). Service Interval: Yearly Every 250 hours The gearbox is filled with 80W-90 gear oil or equivalent.
Replacing the Drive Belt Note: You do not need to remove the outside stomper arm to replace the drive belt. Removing the Belt 1. Remove the rear coring head cover (Figure 36). g007316 Figure 34 1. Rear coring head cover 2. Pulley shield B. Remove the pulley shield mounting bolts and remove the shield (Figure 34). C. Loosen the locknut securing the spring retainer (Figure 35). g007316 Figure 36 1. Rear coring head cover 2. Pulley shield 2.
Installing the Belt 1. Route the new drive belt around the lower end of the #1 stomper arm and up through the coring head frame. 2. Position the drive belt onto the crank pulley, under the idler assembly and over the drive pulley. 3. Raise the rotalink damper for the #1 stomper arm to coring head frame. Ensure that the damper spacers are installed in the same position as in removal. 4. Secure the rotalink damper to the coring head with the 2 washers and locknuts previously removed. 5.
Replacing the Turf Guards ProCore 1298 (Figure 43) All turf guards (Figure 41) should be replaced if broken or worn to less than 1/4 inch thickness. Broken turf guards can catch and tear turf, creating undesirable damage. This unit is comprised of 2 independent coring heads with 6 arms each. The timing of either coring head is not dependent on the adjacent coring head. The timing marks are easily identified by the numbers cast into the crank arm castings and the raised locator on the bearing housings.
Assembling the Machine to the Storage Stand Assembling the Machine to the Storage Stand ProCore 864 Machines ProCore 1298 Machines 1. Note: The storage stand weighs approximately 85 Assemble the pin of the storage stand through the holes in the stand bracket of the hitch frame (Figure 44). kg (187 lb). 1. Align the support plates of the storage stand with the stand bracket on the hitch frame of the machine (Figure 45) g333377 Figure 44 1. Pin (storage stand) 3. Lynch pin 2.
4. Slowly lower the machine until it contacts the storage stand. 3. Remove the lynch pin and the link pin that secures the upper adjusting link to the upper hitch plates of the machine (Figure 48). Disconnecting the Machine from the Traction Unit 4. Remove the lynch pin and the link pin that secures the upper adjusting link to the link bracket of the traction unit (Figure 48). 1. Remove the 2 lynch pins and slide the lower link arms off the hitch pins of the machine (Figure 47).
8. Storage Use the safety shield chain to support the PTO driveshaft by assembling the chain between the PTO shield and the machine (Figure 51). Note: Supporting the PTO driveshaft prevents Storage Safety it from contacting the ground. • Before adjusting, cleaning, storing, or repairing the machine, park the it on a level surface; engage the parking brake of the traction unit; shut off the engine; remove the key; and wait for all movement to stop before leaving the traction unit.
Notes:
Notes:
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
The Toro Warranty A two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Hydroject or ProCore Aerator (“Product”) to be free from defects in materials or workmanship for two years or 500 operational hours*, whichever occurs first. This warranty is applicable to all products (refer to separate warranty statements for these products).
