Form No. 3366-849 Rev A HydroJect® 3010 Aerator Model No. 09802—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 1), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Introduction This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. Important: The engine in this product is not equipped with a spark arrester muffler.
Contents Servicing the Spray Wash Nozzles or Strainers ......................................................... 34 Caring for the Battery ......................................... 34 Storage....................................................................... 35 Preparing the Water System ................................ 35 Preparing the Engine.......................................... 35 Preparing the Traction Unit ................................ 35 Troubleshooting.....................................
Safety – Never refuel or drain the aerator indoors. • Check that the operator presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER - "personal safety instruction.
• Slow down and use caution when crossing roads and sidewalks. • Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. • Do not operate the aerator under the influence of alcohol or drugs. • Keep your body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks.
Sound Pressure Level Sound pressure level was determined according to the procedures outlined in EN ISO 11201. This unit has a guaranteed sound power level of 105 dBA, which includes an Uncertainty Value (K) of 1 dBA. Vibration Level Sound power level was determined according to the procedures outlined in ISO 11094. Measured vibration level for right hand = 3.6 m/s2 Measured vibration level for left hand = 3.6 m/s2 Sound Power Level Uncertainty Value (K) = 0.
92-9542 108-1316 72-4080 80-8010 93-9429 7
108-1317 115-3026 80-9450 108-1263 1.
108-1264 108-1265 9
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 Use Qty. Wheel Lug nut 3 12 Install the rear wheels Bulk electrolyte, not supplied A/R Activate and charge the battery. – No parts required Check the tire pressure. Media and Additional Parts Description Use Qty. Ignition Key 1 Use in ignition switch. Hose Adapter 1 Mount to quick coupler on side of machine. Spanner Wrench 1 Use for installation and removal of water filter.
2 Activating and Charging the Battery Parts needed for this procedure: A/R Bulk electrolyte, not supplied Procedure WARNING Figure 3 CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1. Battery 4. Clean the top of the battery and remove the vent caps. 5.
WARNING CALIFORNIA Proposition 65 Warning Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
Product Overview Hour Meter Controls The hour meter (Figure 4) registers accumulated hours of engine operation. Use the hour meter to determine intervals for service maintenance and lubrication. Ignition Switch Water Pressure Gauge The ignition switch (Figure 4), which is used to start and stop the engine, has three positions: OFF, ON, and START. The water pressure gauge (Figure 4) registers supply water pressure in the system.
Specifications Note: Specifications and design are subject to change without notice. Length 96.2 inches (244 cm) Wheelbase 53.2 inches (135 cm) Width 63 inches (160 cm) Height 38.2 inches (97 cm Weight 1120 lb. (508 kg) Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.
Depths and Nozzle Configurations All nozzles are identified with numbers indicating the drill size of the orifice. The standard configuration is 11 nozzles producing depths of 4 to 6 inches depending on turf conditions. Blocked nozzle locations are obtained by reversing the nozzle check valve ball and spring. See nozzle size chart and illustrations below: Important: Use only nozzle configurations shown or damage to the machine may occur. Nozzle Size and Approximate Depth Chart Quantity of Nozzles Part No.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. The use of protective equipment, such as but not limited to, for eyes, ears, feet, and head is recommended. Figure 8 1. Dipstick 2.
DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1 in. (25 mm) below the bottom of the filler neck. This empty space in the tank allows gasoline to expand. Figure 9 1.
for the hydraulic system oil is available in 2/3 oz. (20 ml) bottles. One bottle is sufficient for 4-6 gal (15-22 1) of hydraulic oil. Order part no. 44-2500 from your authorized Toro distributor. 1. Position the machine on a level surface. 2. Release the hood latches and raise the hood. 3. Check the level of hydraulic oil on the sight gauge (Figure 10). The fluid level should be up to the middle of the gauge window. Shell Morlina Sd 150 Chevron AW Machine Oil 150 Conoco Multipurpose R&O 0.
Water System Accumulator • Use a good, clean, quality water supply in the system. If good quality water is not available, additional filtration equipment may be required. Do not use chemicals in the water system. The Hydroject accumulator contains a high pressure nitrogen gas pre-charge. The safety system on the aerator will disable the water injection if the accumulator pressure is too low or too high, and will illuminate one of the accumulator pressure lights on the operators console.
Water Supply Recommended source with 7-8 gallons per minute. A minimum pressure of 30 p.s.i. at the machine is required for the pump to engage. Maximum allowable pressure of 200 psi. Although irrigation water pumped from ponds or effluent holding pools can be used, not all conditions can be handled by the filtration system. Additional or alternative filtration may be required. Operating Procedure 1. Make sure that the wires are installed on the spark plugs and the fuel shut-off valve is open. Figure 13 1.
down to allow multiple shots while machine is stopped. Important: Hole depths can reach 20 inches or more when stationary or making multiple shots, so be aware of what is buried below the turf. Also, an excessive amount of holes and muddy turf conditions may occur when making multiple shots. 14. To stop water injection, press the red button. The system continues for a few seconds after the button is pressed.
Transport Operation in the interlock system that must be corrected. If the machine does not begin aerating, proceed to step 4. Use the traction bail to slow the machine while crossing undulating terrain to avoid loss of control. The smooth tires do not grip turf very well so use caution when transporting the machine. Always approach rough areas at a reduced speed and cross severe undulations carefully. 4. Lower the machine to the aerate position (on the rollers).
Figure 17 1. Bypass valve 3. Rotate the valve cap counterclockwise, move the machine to the desired location, and close the valve cap. 4. Lower the hood and secure the latches. Important: Do not run any chemicals through the Hydroject water system (except Toro Wetting Agent 86-8530). Chemicals can have corrosive effects on machine components and environmental laws and concerns exist when injecting chemical sub-surface.
Maintenance Note: Specifications and design are subject to change without notice. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 25 hours • Change the pump case oil • Change the hydraulic oil and filter • Change the pump oil After the first 50 hours • Change the engine oil Before each use or daily • • • • Check Check Check Check the the the the engine oil.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Check the safety interlock operation. Check the brake operation. Check the fuel level. Check the engine oil level. Check the engine air filter pre-cleaner Check the engine cooling fins for debris Check the water filter/pressure. Check the water pre-filter. Check the gear case oil level. Check the pump case oil level.
Service Interval Chart Figure 18 Lubricating the Machine The aerator has 5 grease fittings that must be lubricated every 50 hours of operation with No. 2 General Purpose Lithium Base Grease. Lubricate all fittings immediately after every washing, regardless of the interval listed. The bearings and bushings that must be lubricated are: steering pivot shaft (Figure 19), limit switch housing (Figure 20) (2) lift arm shaft (Figure 20), and neutral pivot shaft (Figure 21). 1.
Servicing the Pre-Filter Sediment can be removed by opening the ball valve, with the water source attached, to flush (Figure 22). The reusable filter screen may be removed for cleaning by untwisting the clear cover (Figure 22) from the filter by hand. Replace the clear cover and hand tighten only. Important: Use of tools will damage the filter. Figure 23 1. Filter body 2. Filter cartridge 3. Filter head 3. Unscrew the filter body of the assembly (Figure 23) counterclockwise (as viewed from the bottom).
Changing the Engine Oil and Filter Service Interval: After the first 50 hours Every 100 hours Change the oil after the first 50 operating hours. Thereafter, under normal conditions, change the oil and the filter after every 100 hours of operation. However, an engine operated in dusty or dirty conditions requires more frequent oil changes. If possible, run the engine just before changing the oil. Warm oil flows more freely and carries more contaminants than cold oil. Figure 25 1. Dipstick 1.
Figure 26 1. Air cleaner cover Figure 28 2. Latch 1. Safety element 2. Remove the cover from the air cleaner body. Before removing the filter (Figure 27), use low pressure air (40 psi, clean and dry) to help remove large accumulations of debris packed between outside of primary filter and the canister. Avoid using high pressure air which could force dirt through the filter into the intake tract. This cleaning process prevents debris from migrating into the intake when the primary filter is removed.
2. Place a drain pan under the bottom of the gear case. Clean the area around the drain plug (Figure 30). Note: When draining the oil, use a funnel or some type of channel to divert the draining oil away from the machine components and into a drain pan. Figure 29 1. Spark plug Figure 30 3. Pull the wires off of the spark plugs and remove the plugs from the cylinder head. 4. Check the condition of the center and side electrodes to determine the operating temperature of the engine.
Checking the Hydraulic Lines and Hoses 8. Check for leaks around the oil filter. Tighten the filter only enough to eliminate leaks. Do not overtighten. 9. Lower the hood and secure the latches. Service Interval: Before each use or daily Changing the Pump Case Oil Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating.
Adjusting the Transmission for Neutral If the machine moves when the lever is released, an adjustment to the transmission neutral is required. 1. Park the machine on a level surface, stop the engine, and open the hood. 2. Lift the drive wheel off of the ground using a jack. Block the front and rear of the wheels. 3. Start the engine and release the parking brake. Figure 33 4.
Adjusting the Aeration Speed Adjusting the Parking Brake 1. Park the machine on a level surface, stop the engine, and open the hood. Service Interval: Every 400 hours 1. Remove the screws securing the cover to the underside of the handle (Figure 37). Remove the cover. 2. Put the speed control lever (Figure 36) into the second slot from the left (while facing the control panel). Figure 37 1. Cover Figure 36 1. Speed control lever 2. Lower control rod 2. Handle 2.
Adjusting the Roller Spray Wash System 2. Remove the nozzle and strainer assembly (Figure 40). Clean or replace the strainer and replace it in the nozzle. If the spray wash system (Figure 39) on the rollers needs to be adjusted, proceed as follows: 3. Loosely secure the nozzle and strainer to the fitting with the cap. 4. Rotate the nozzle so that the slot in the tip is parallel to the roller. 5. Tighten the cap and check the adjustment.
Storage 5. Stop the engine; remove the spark plugs. 6. Pour one ounce of clean engine oil into the spark plug holes Preparing the Water System Note: It is very important that the water system be drained to avoid freezing and damaging the components. 7. With the spark plugs removed, crank the engine with the starter for a least 12 revolutions to distribute oil in the cylinders. Drain system as follows: 8. Install the spark plugs. 1.
Troubleshooting Problem The unit will not move when the traction ball is engaged. The unit will not transport at full speed. The engine dies during startup. Possible Cause Corrective Action 1. Check that motion occurs at the pump pivot plate when the traction ball is moved. 1. Inspect the traction push/pull cable and override assembly under the tiller handle. 2. The oil level in the hydraulic reservoir (gearbox) is low. 3. Bypass valve is not fully closed. 4.
Problem The engine is running and the unit is not producing aeration holes (the pump or water valve will not start). Possible Cause 1. The supply hose is kinked, there is a restriction in the line, or the valve at the water source is only partially opened. 1. Correct the condition. 2. There is inadequate water pressure or flow from the source. 2. Check the water pressure (from the water source) at the inlet (8 gpm - 40 psi). 3. Replace the water filter. 3.
Problem The water injection system is making an unusual noise when aerating Possible Cause Corrective Action 1. There is air in the system. 1. With the water supply on, open the bleed valve under the accumulator/valve body. If mechanical noise continues during aeration, stop the unit and have it serviced by an Authorized Toro Distributor. 2. A nozzle is missing or there are too many large nozzle installed. 2. Open the bleed valve and examine the nozzles.
Schematics Hydraulic Schematic (Rev.
Electrical Schematic (Rev.
Electrical Schematic (Rev.
Water System Schematic (Rev.
Notes: 43
Toro Commercial Aerator Products Warranty A two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Hydroject or ProCore Aerator (“Product”) to be free from defects in materials or workmanship for two years or 500 operational hours*, whichever occurs first.
