Installation Instructions

ManualsBrandsToro ManualsAeratorsLight Kit, ProCore 648 Aerator

FormNo.3449-677RevB

LightKit

ProCore

648Aerator

ModelNo.09962

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

LEDLightandpivotbracket3

Rearlightbracket1

Carriagebolt(5/16x1inch)

Flangelocknut(5/16inch)

Sidelightbracket

Flange-headcapscrew(5/16x3/4inch)

Assemblethelightstothemounting

brackets.

Carriagebolt(5/16x1inch)

Flangelocknut(5/16inch)

Installtherearlight.

LEDLightandpivotbracket2

Carriagebolt(5/16x1inch)

Flangelocknut(5/16inch)

Installthesidelights.

Nopartsrequired

–

Adjustthelights.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Fullyraisethehandlebartoengagetheparking

brake,andensurethatthehandlebar-latchpin

extendsthroughtheholeinthedetentplate;

refertotheOperator’sManualforyourmachine.

3.Shutofftheengine.

4.Removethekeyfromthekeyswitch.

PreparingtheLights

Partsneededforthisprocedure:

3LEDLightandpivotbracket

1Rearlightbracket

Carriagebolt(5/16x1inch)

Flangelocknut(5/16inch)

Sidelightbracket

Flange-headcapscrew(5/16x3/4inch)

AssemblingtheRearLightand

Bracket

1.AligntheholeintheLEDlightpivotbracketwith

theholeintherearlightbracket,andshownin

Figure1.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3449-677*

Summary of content (12 pages)

PAGE 1
Form No. 3449-677 Rev B Light Kit ProCore® 648 Aerator Model No. 09962 Installation Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Use Qty. No parts required – Prepare the machine.
PAGE 2
g371396 Figure 2 g371395 Figure 1 1. Carriage bolt (5/16 x 1 inch) 3. Rear light bracket 2. Pivot bracket (LED light) 4. Flange locknut (5/16 inch) 2. 4. Flange locknut (5/16 inch) 2. Pivot bracket (LED light) 5. LED light and bracket assembly (right position shown) 3. Side light bracket (left position shown) Secure the pivot bracket to the rear light bracket with a carriage bolt (5/16 x 1 inch) and flange locknut (5/16 inch). Assembling the Side Lights and Brackets 1. 1.
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2. Align the end of the rear light bracket through the center slot in the rear coring-head frame (Figure 4). g371390 Figure 4 1. Rear light bracket 2. Rear coring-head frame 3. Align the hole in the bracket with the holes in the frame. 4. Secure the bracket to the frame (Figure 5) with 2 carriage bolts (5/16 x 1 inch) and flange locknuts (5/16 inch). g373129 Figure 3 1. Serrated washer 2. Nut 3. Lock washer 2. 3. 4. Pivot bracket 5. Bolt Rotate the pivot bracket as shown in Figure 3.
PAGE 4
Installing the Side Lights 1. At the right side of the machine, align the holes in the LED light and side light bracket assembled for right position with the holes in the engine support channel, as shown in Figure 7. g371392 g371394 Figure 7 Figure 6 1. 2-socket connector—machine wire harness (labeled WORK LIGHT) 3. 2-pin connector—LED light harness 1. Flange locknuts (5/16 inch) 3. Side light bracket 2. Engine support channel 4. Carriage bolt (5/16 x 1 inch) 2. Cap 6.
PAGE 5
4 Install the Handlebar Lights Parts needed for this procedure: 2 LED Light and pivot bracket 2 Carriage bolt (5/16 x 1 inch) 2 Flange locknut (5/16 inch) Assembling the Light-Kit Harness to the Handlebar 1. Remove the 6 flange-head screws that secure the lower cover to the handle of the machine, and remove the cover (Figure 9). g371393 Figure 8 1. 2-socket connector—machine wire harness (labeled WORK LIGHT) 3. 2-pin connector—LED light harness 2. Cap 4.
PAGE 6
g371459 Figure 10 3. 2-pin connector—light-kit harness 1. Cap 2. 2-socket connector—machine wire harness (labeled WORK LIGHTS) 3. 4. Plug the 2-pin connector of the light-kit harness into the 2-socket connector of the machine wire harness. g371460 Figure 12 Route the 2-socket connectors of the light-kit harness upward, along the wire harness of the machine (Figure 11). 1. Small notch (lower handle cover) 6. 2.
PAGE 7
Assembling the Handlebar Lights 1. Remove the 2 lower carriage bolts (5/16 x 1 inch) and 2 flange locknuts (5/16 inch) that secure the handle to the control panel plate (Figure 14). g371458 Figure 16 1. 2-socket connector—light-kit harness g371474 Figure 14 1. Handle 3. Flange (control panel plate) 2. Carriage bolt (5/16 x 1 inch) 4. Flange locknut (5/16 inch) 2. 2. 2-pin connector—LED light harness Installing the Light Switch 1. 2.
PAGE 8
4. Partially lift the upper cover from the handle (Figure 19). 5 Adjusting the Lights No Parts Required Aiming the Front Lights 1. 2. 3. 4. g371696 Figure 19 1. Rocker switch 2. 8-socket connector—handle harness (labeled WORK LIGHTS SWITCH) 5. Plug the rocker switch into the 8-socket connector of the handle harness labeled WORK LIGHTS SWITCH. 6. Insert the switch into the hole in the control panel until it snaps in securely. 7. Install the upper cover to the handle with the 4 socket-head screws.
PAGE 9
4. Operation Repeat steps 1 and 3 at the other side of the machine. Operating the Lights Aiming the Rear Lights 1. Aim the rear light straight back and slightly downward (Figure 23). 1. Insert the key into the ignition switch. 2. Rotate the key to the RUN position or start and run the engine. 3. Press the right side of the rocker switch to switch on the lights (Figure 24). g373193 g371710 Figure 23 2. Press the light switch to the OFF position. 3.
PAGE 10
Notes:
PAGE 11
Notes:
PAGE 12