Installation Instructions

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Wiring Harness Kit

Model No. 100-1042

Form No. 3326-459

Installation Instructions

Contents of the Kit

DESCRIPTION QUANTITY

Connector on the wiring

harness

Connector on the charger 1

Heat-shrink tubing pieces 4

This kit provides the parts you need to replace the

connector on the wiring harness, the connector on the

charger, or both.

Replacing the Connector on

the Wiring Harness

1. Remove the old connector by cutting both the black and

red wires about 1 inch (2.5 cm) from the wire harness.

2. Strip about 3/16 inch (5 mm) of insulation off the ends

of both wires.

3. Slide a piece of heat-shrink tubing over each wire on

the new connector (Fig. 1A).

4. Position the wires as shown in Figure 1A and solder

them together.

Important Ensure that you match the color of the wires

you are joining; otherwise, you could damage the charger

when you attempt to charge the battery.

5. Slide the heat-shrink tubing pieces over the soldered

connections (Fig. 1B).

6. Shrink the tubing pieces using a hair dryer (at high

setting) until the tubing conforms to the shape of the

wires and the solder connection.

m-5860

Figure 1

1. Wire harness

2. Solder iron

3. Solder

4. Heat-shrink tubing pieces

5. Wires with stripped ends

6. New connector

PAGE 1
Form No. 3326-459 Wiring Harness Kit Model No. 100-1042 Installation Instructions Contents of the Kit A DESCRIPTION 2 QUANTITY Connector on the wiring harness 1 Connector on the charger 1 Heat-shrink tubing pieces 4 1 3 This kit provides the parts you need to replace the connector on the wiring harness, the connector on the charger, or both. 4 Replacing the Connector on the Wiring Harness 5 6 B 1. Remove the old connector by cutting both the black and red wires about 1 inch (2.
PAGE 2
Replacing the Connector on the Charger 3 1 1. Remove the old connector by cutting the wires close to it. 4 2. Split the wires apart about 1 inch (2.5 cm) as shown in Figure 2. 2 3 2 A B 1 m-5832/5860 Figure 3 1. Solder iron 2. Solder 3. New connector 4. Heat-shrink tubing pieces m-5832 Figure 2 1. Wires split apart and with stripped ends 7. Position the wires as shown in Figure 3A and solder them together. 2. Voltmeter 3.