Installation Instructions

ManualsBrandsToro ManualsCompact LoaderToro 100-8940

W 2005 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN)

Light Kit

for Compact Utility Loaders

Part No. 100-8840 (4-Paw and TX Models)

Part No. 100-8940 (Chain Drive Models)

Form No. 3353-864 Rev A

Installation Instructions

Loose Parts

Description Qty. Use

Bracket

Curved (Belleville) washer

Self-tapping bolt

Installation of the mounting bracket

Light assembly, with switch

Light assembly, without switch

Flat washer

Rubber grommet

Installation of the lights

T-wire harness (kit 100–8940 only) 1

Upgrade the main wire harness on chain-drive

traction units

Lighting wire harness

Plastic tie

Wiring the lights

Preparing the Traction Unit

Note: If you are installing this kit on a chain-drive

traction unit, skip this section.

1. Start the engine and raise the loader arms.

2. Stop the engine and remove the key.

3. Install the cylinder locks.

4. Remove/open the front hood; refer to you traction unit

Operator’s Manual for more information.

Upgrading the Wiring of

Chain-Drive Traction Units

Note: If you are installing this kit on a 4-Paw or TX

traction unit, skip this section.

1. Pull the main wire harness plug off of the back of the

ignition switch.

2. Connect the T-wire harness to the main wire harness

(Fig. 1).

3. Connect the T-wire harness to the back of the ignition

switch (Fig. 1).

m–4899

Figure 1

1. T-wire harness

2. Main wire harness

3. Ignition

4. Lighting wire harness

Drilling Installation Holes in

Chain-Drive Traction Units

Note: If you are installing this kit on a 4-Paw or TX

traction unit, skip this section.

Some of the older chain-drive traction units do not have

holes drilled for the lights. Drill these holes as follows.

1. On the both sides of the frame, mark hole locations

2-5/8 in. (6.6 cm.) behind and 2 in. (5 cm) above the

loader arm pivot centers (Fig. 2).

Summary of content (8 pages)

PAGE 1
Form No. 3353-864 Rev A Light Kit for Compact Utility Loaders Part No. 100-8840 (4-Paw and TX Models) Part No. 100-8940 (Chain Drive Models) Installation Instructions Loose Parts Description Qty.
PAGE 2
1-13/16 in. (4.6 cm) 2-5/8 in. (6.6 cm) 1 2 in. (5 cm) 9/16 in. (1.4 cm) m–4902 Figure 2 2 2. At each marked location, drill a size L (0.290 in. dia.) hole or drill and tap a 5/16–18 inch treaded hole. Drilling Installation Holes in TX Traction Units Note: If you are installing this kit on a 4-Paw or chain-drive traction unit, skip this section. Some of the older TX traction units do not have holes drilled for the lights. Drill these holes as follows. Figure 3 1. First mounting hole 2.
PAGE 3
1 2 7 2 1 3 3 6 4 5 4 3 9 6 8 Light Carriage bolt Flat Washer Bracket Self-tapping bolt 6. 7. 8. 9. 8 3 m–4898 Figure 5 5 1. 2. 3. 4. m–4898 Figure 4 1. 2. 3. 4. 5. 7 Curved washer Rubber grommet Lockwasher Nut Light Carriage bolt Flat Washer Bracket 5. 6. 7. 8. Self-tapping bolt Rubber grommet Lockwasher Nut 2. Remove and save the nut and lockwasher from the carriage bolt on each light assembly. 3. Place a flat washer on the carriage bolt on each light (Fig. 5). 2.
PAGE 4
1. Connect the connector in the center of the lighting wire harness to the connector on the main wire harness (4-Paw traction units, Fig. 6) or T-wire harness (chain drive traction units, Fig. 1). 2 1 1 3 2 m–4901 Figure 6 1. Main wire harness 2. Lighting wire harness m–4900 Figure 7 2. Route the wires from the lights around the inside of the operator grips. 1. 3-prong connector 2. 2-prong connector 3.
PAGE 5
1. Remove the left and right control panel covers (Fig. 8). 1 2 m–5726 m-5761 Figure 10 Figure 8 1. Right control panel cover 2. Left control panel cover. 4. Install the right and left control panel covers with the ends of the lighting harness through the notches you cut previously (Fig. 10). 2. Cut a slot in each cover 3/8 in. (1 cm) deep, 3/8 in. (1 cm) wide, and 3/4 in. (2 cm) from the edge of the cover as illustrated in Figure 9. 5.
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