Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 104-6978

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

High-Output Alternator Kit

Twister Utility Vehicle

Part No. 104–6978

Form No. 3328-187

Installation Instructions

Note: You will need the Clutch Removal Tool (part number TOR4094) (Fig. ) and a torque wrench to perform this procedure.

You can obtain the Clutch Removal tool from you Authorized Toro Dealer.

Loose Parts

Description Qty. Use

Alternator mounting bracket

Alternator

Bolt, 3/8 x 2-1/2 inches

Bolt, 3/8 x 2 inches

Bolt, 3/8 x 1-3/4 inches

Flange nut, 3/8 inch

Bolt, M8 x 45 mm

Lock washer, 5/16 inch

Flat washer, 11/32 inch

Small spacer

Install the alternator.

Alternator drive pulley

Spacer

Belt

Bolt, 1/4 x 1 inch

Lock washer, 1/4 inch

Install the alternator.

Wire harness 1 Connect the wire harness

Summary of content (4 pages)

PAGE 1
Form No. 3328-187 High-Output Alternator Kit Twister Utility Vehicle Part No. 104–6978 Installation Instructions Note: You will need the Clutch Removal Tool (part number TOR4094) (Fig. ) and a torque wrench to perform this procedure. You can obtain the Clutch Removal tool from you Authorized Toro Dealer. Loose Parts Description Qty.
PAGE 2
Removing the Drive Clutch 1. Park the machine on a level surface, stop the engine, set the parking brake, and remove the key from the ignition switch. 2. Remove the drive belt from the driven clutch on the transaxle and the drive clutch on the engine. 3. Remove the plastic cap from the drive clutch (Fig. 1). 7 6 5 1 4 3 2 Figure 1 1. 2. 3. 4. Drive clutch Plastic cap Bolt Washer 5. Spacer 6. Alternator drive pulley 7. Bolt, 1/4 x 1 inch, and lock washer, 1/4 inch 4.
PAGE 3
Installing the Alternator 10 11 12 9 5 6 4 8 7 6 3 1 6 2 m-6377 Figure 3 1. Engine mounting pan 2. Alternator mounting bracket 3. Bolt, 3/8 x 2-1/2 inches 4. Drill holes, 7/16 inch dia 5. Bolt, 3/8 x 2 inches 6. Flange nut, 3/8 inch 7. Alternator 8. Bolt, 3/8 x 1-3/4 inches 9. Bolt, M8 x 45 mm 10. Lock washer, 5/16 inch 11. Washer, 11/32 inch 12. Spacer 4. Slide the drive clutch and pulley onto the engine drive shaft and secure it with the washer and bolt you removed previously. 1.
PAGE 4
Connecting the Wire Harness 5. Connect the blue connecter to a 25 amp fuse position on the fuse block (install a 25 amp fuse in the position if there is no fuse) (Fig. 7). 1. Disconnect the in-engine alternator from the battery by disconnecting the red connector from the white connector at the front of the engine (Fig. 5). 3 2 1 1 2 m–6407 m–6408 Figure 5 1. Red connector 2. White connector Figure 7 1. Blue connector to a 25 amp fuse position 2. Eye-ring terminal on the red wire. 2.