Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 104-7272

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Update Kit

Workman



1100 and Twister 1400 Utility Vehicle

Part No. 104-7272

Form No. 3328-286

Installation Instructions

Position the machine on a level surface, stop the engine,

remove the key, and disconnect the negative (–) battery

terminal.

If you leave the key in the ignition switch,

someone could accidently start the engine and

seriously injure you or other bystanders.

Remove the key from the ignition switch before

you do any maintenance.

Caution

Replacing the Accelerator

Pedal

1. If you have a floor mat, remove it from around the

accelerator and brake pedals.

2. Remove the metal plate on the floor surrounding the

pedals.

3. Disconnect the accelerator cable and spring from the

accelerator pedal.

4. Remove the bolt securing the accelerator pedal pivot

rod (front rod) and pull out and discard the rod

(Fig. 1).

m-5780

Figure 1

1. Pedal box

2. Accelerator pedal

3. Accelerator pedal pivot

rod

4. Bolt

5. Remove the accelerator pedal (Fig. 1).

6. Remove the brake pawl from the old accelerator pedal

(Fig. 2).

m-5778

Figure 2

1. Accelerator pedal

2. Pedal mounting tube

3. Pivot bushing

4. Brake pawl

5. Start switch bolt

(Workman 1100 only)

6. Stop bolt

7. Grease fitting

7. Install the brake pawl on the new accelerator pedal

(Fig. 2). Use red Locktite 272 or equivalent on the

bolts.

8. Measure the height of the stop bolt on the old

accelerator pedal (from the back of the pedal to the top

of the bolt head) and then remove it and the start

switch bolt (Workman 1100 only), discarding the rest

of the accelerator pedal assembly (Fig. 2).

9. Install the stop bolt and nut on the new accelerator

pedal, adjusting it to the same height it was set to on

the old pedal (Fig. 2), but do not tighten the jam nut.

10. On Workman 1100 vehicles, loosely install the start

switch bolt (Fig. 2), but do not tighten the jam nut.

11. Install a new grease fitting into the accelerator pedal

mounting tube (Fig. 2).

Note: Use only low temperature, lithium grease in this

fitting (Toro part number 505-101 or equivalent).

12. Install 2 bushings into the ends of the mounting tube of

the new accelerator pedal (Fig. 2).

Summary of content (4 pages)

PAGE 1
Form No. 3328-286 Update Kit Workman 1100 and Twister 1400 Utility Vehicle Part No. 104-7272 Installation Instructions Position the machine on a level surface, stop the engine, remove the key, and disconnect the negative (–) battery terminal. 5. Remove the accelerator pedal (Fig. 1). 6. Remove the brake pawl from the old accelerator pedal (Fig. 2). 1 Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.
PAGE 2
13. Insert the accelerator pedal assembly into the pedal box and secure it into the front position using the new black pivot rod supplied with the kit and the bolt removed previously (Fig. 1). 2. Install the floor mat if necessary. Replacing the Steering Pitman Arm Retaining Bolt 14. Connect the accelerator cable and spring to the accelerator pedal. 1. Remove the existing retaining bolt and washer (located under the dash) and discard them (Fig. 4). Adjusting the Stop Bolt 2.
PAGE 3
2 1 Figure 5 1. Neutral bracket 2. Locknuts 3. Tighten one of the locknuts (Fig. 5) just enough to take the slack out of the shift cable. Note: You must hold the threaded shaft below the bracket to tighten the locknut on top. 4. Tighten the other locknut just enough to take the slack out of the other shift cable. 5. Pull up on each shift cable an ensure that there is no gap between the nut/washer and the neutral bracket (Fig. 6). If there is a gap, tighten the nut. 2 2 4 3 5 3 1 m–6184 Figure 6 1.
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