Installation Instructions

ManualsBrandsToro ManualsAttachmentsGround-Following Suspension Kit, Greensmaster 3250-D

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Ground Following Suspension Kit

Greensmaster 3250–D

Part No. 104–9400

Form No. 3329–973

Installation Instructions

Note: This Suspension Kit is intended for use on highly

undulating greens, using a Greensmaster 3250-D Traction

Unit with a serial number of 200000001 and higher.

Note: The Greensmaster 3100/3150 Grass Baskets must be

used with this kit. Order Part No. 36-7250 for each Grass

Basket needed.

Removing the Existing

Suspension

1. Park the machine on a level surface, lower the cutting

units, stop the engine, and set the parking brake.

Pressurized hydraulic oil can cause injury.

Operate all hydraulic controls to relieve system

pressure. The controls must be operated with the

ignition switch in Run and the engine off. Return

the ignition switch to Off when pressure has been

relieved and remove the ignition key.

Caution

2. Remove the baskets from the cutting unit carrier

frames.

3. Disconnect the drive motors from the cutting units.

4. Disconnect the cutting units from the pull links (Fig. 1).

5. Unhook the cutting unit lift rollers from the lift arms

and slide the cutting units out from under the carrier

frames (Fig. 1).

Figure 1

Right Front Shown

1. Carrier frame

2. Pull link

3. Lift roller

4. Lift arm

6. Remove the right and left wheel shields from the

traction unit (Fig. 2).

Figure 2

1. Wheel shields

7. Remove the cotter pins and clevis pins securing the

hydraulic lift cylinders to the lift arms. Retain the cotter

pins and clevis pins (Fig. 3).

Summary of content (8 pages)

PAGE 1
Form No. 3329–973 Ground Following Suspension Kit Greensmaster 3250–D Part No. 104–9400 Installation Instructions Note: This Suspension Kit is intended for use on highly undulating greens, using a Greensmaster 3250-D Traction Unit with a serial number of 200000001 and higher. 3 Note: The Greensmaster 3100/3150 Grass Baskets must be used with this kit. Order Part No. 36-7250 for each Grass Basket needed. 4 Removing the Existing Suspension 1 2 1.
PAGE 2
8. Remove the capscrews, pivot pins, and spacers securing the front lift arms and carrier frames to the traction unit frame (Fig. 3). Discard the carrier frames and spacers, but retain the capscrews and pivot pins. 11. Remove the fasteners securing the link to the traction unit frame (Fig. 4) and discard them. Installing the Kit 9. Remove the fasteners securing the link to the traction units frame (Fig. 3) and discard them. 1.
PAGE 3
7. Assemble the new front pull frame assemblies to the clevis assemblies with the pivot pin, flat washer, and screw (Fig. 8). 1 1 2 5 4 3 3 2 4 Figure 6 1. Rear pull arm assembly 2. Pivot pin Figure 8 3. Screw 4. Flat washer Right-Hand Cutting Unit Shown 1. Hydraulic cylinder 2. Lift arm 3. Right-hand clevis 5. Adjust the eccentric bushings and thrust washers, as required, to level and center the pull frame assembly in the frame between the front wheel mounts within ±.
PAGE 4
1 2 1 3 4 2 3 Figure 9 1. Front shield assembly 2. Front shield mounting studs Figure 11 3. Grass shield side deflectors 4. Cut-off bar 1. Ball stud 2. Pull arm extension 2. On Dual Point Adjust (DPA) cutting units only, remove the hoop link (Fig. 10) from the top of each cutting unit (if already installed). and install new shorter hoop, supplied with kit. Use existing capscrews and torque to 25–30 ft–lbs (34–40 N.m). 3. Ball joint receiver 4.
PAGE 5
. If you are using Greensmaster 3200/3250 cutting units, adjust the screw and jam nut (Fig. 13) to bring the cutting unit up to the rubber stop on the carrier frame while in the transport position. Remove the screw and jam nut when mounting cutting unit models 04404, 04406, 04408, 04450, 04468, 04610 or 04611. 7. For Dual Point Adjust (DPA) cutting units only, modify Greensmaster 3100/3150 grass baskets (not supplied with kit) as follows: A.
PAGE 6
PAGE 7
PAGE 8