Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 105-1293

Printed in the USA

 2001 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Form No. 3326-451

Installation

Instructions

Model No. 105-1293

GTS 150 to GTS 200 Engine Conversion Kit

For 21-inch Super Recycler



Lawn Mowers

Loose Parts

Note: Use the following chart to identify the parts you need to install the kit.

Description Qty. Use

Engine screws 3 Installing the new engine

Throttle control and cable assembly 1 Replacing the new throttle control and cable

Cable ties 2 Installing the cable ties

Rope stop 1 Installing the rope stop

Engine decal (98-2002) 1 Installing the decal

Before Installing the Kit

If you leave the wire on the spark plug, someone

could accidently start the engine and seriously

injure you or other bystanders.

Disconnect the wire from the spark plug before

you install the kit. Set the wire aside so that it does

not accidentally contact the spark plug.

Caution

1. Disconnect the wire from the spark plug (Fig. 1).

495

Figure 1

1. Spark-plug wire 2. Fuel tank cap

2. If the engine is hot, allow it to cool down.

If you spill gasoline on a hot engine, it could ignite

and burn, causing serious personal injury.

Drain gasoline from a cold engine only.

Warning

Summary of content (4 pages)

PAGE 1
Form No. 3326-451 GTS 150 to GTS 200 Engine Conversion Kit For 21-inch Super Recycler Lawn Mowers Installation Instructions Model No. 105-1293 Loose Parts Note: Use the following chart to identify the parts you need to install the kit. Qty.
PAGE 2
3. Transfer the fuel from the fuel tank into a clean, approved gasoline container. 4. Drain the engine oil. Refer to your Operator’s Manual for more information. 1 Disassembling the Old Components 2 3 Figure 4 Removing the Starter Rope 1. Cable clamp screw 2. Throttle cable 3. Throttle lever Remove the starter rope from the rope guide (Fig. 2). Disconnecting the Blade Brake Cable 1. Disconnect the blade brake cable from the brake arm (Fig. 5). 2 2 3 1 4 210 Figure 2 1. Rope guide 5 2.
PAGE 3
Removing the Blade Assembly Installing the Conversion Kit Remove the following items (see Figure 6): Installing the New Engine • bolt 1. Carefully set the new engine onto the housing (Fig. 8). • lock washer 1 • accelerator • blade 3 2 2 1 Figure 8 Figure 6 1. Bolt and lock washer 2. Accelerator 1. New engine 2. New engine screw (3) 3. Blade 2. Secure the engine with 3 new engine screws (Fig. 8), torquing them to 250 to 400 in-lb (28 to 45 N⋅m).
PAGE 4
5. Route the new throttle cable the same way as the old cable had been. 2. Loosen the jam nut on the brake cable (hand-push models only) or the nut on the cable bracket (self-propel models only). Insert a 3/16 to 1/4 in. (5 to 6 mm) thick object between the brake lever and the handle. 6. Connect the new throttle cable to the throttle arm on the engine (Fig. 10). 3.