Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 105-2956

2001 The Toro Company

Printed in USA

Form No. 3326-609

Part Nos. 84-5291, 84-5292,

105-2955, and 105-2956

Electric Starter Kit

Installation

Instructions

For CCR 2000 and CCR 3000 Snowthrowers

Serial Nos. 7000001 and Up

Installing the new starter improperly may result

in an electric shock or even death when operating

the starter.

• Have a Toro Master Service Dealer or an

Authorized Service Dealer with a high potential

tester to perform a high potential test on the

new starter before using it for the first time.

• If you are uncomfortable installing the starter

kit, have a Toro Master Service Dealer or an

Authorized Service Dealer with a high potential

tester to install the kit.

Warning

Removing the Old Starter

1. Stop the engine and wait for all moving parts to stop.

2. Remove the key from the switch.

3. Remove the 3 short self-tapping screws, and remove

the control nameplate from the control panel (Fig. 1).

m2837

Figure 1

1. Switch assembly

2. Upper shroud assembly

3. Control panel

4. Short self-tapping

screw (3)

5. Long self-tapping

screw (3)

6. Control nameplate

7. Phillips screw (2)

8. Flat washer (4)

9. Lower shroud

Note: You can leave the control nameplate on the

starter rope.

4. Disconnect the wire from the spark plug.

5. Remove the fuel tank cap and use a hand pump to

pump the fuel into an approved fuel container.

Removing the Chute Crank Assembly

Remove the 2 hex-head bolts and locknuts that hold the

chute crank support to the lower handle, and remove the

chute crank assembly from the handle (Fig. 2).

Summary of content (4 pages)

PAGE 1
Form No. 3326-609 Electric Starter Kit For CCR 2000 and CCR 3000 Snowthrowers Serial Nos. 7000001 and Up Installation Instructions Part Nos. 84-5291, 84-5292, 105-2955, and 105-2956 4 Warning 3 6 2 1 Installing the new starter improperly may result in an electric shock or even death when operating the starter.
PAGE 2
. Remove the 2 hex-head bolts and curved washers, and remove the lower shroud and control panel from the lower handle (Fig. 1). 1 3. Remove the 3 long self-tapping screws, and remove the switch assembly and attached starter wires from the control panel (Fig. 1). 2 3 4. Remove the hex-head bolt, the flat washer, and the locknut, and remove the R-clamp from the starter wires (Fig. 4). 4 5. Slide the bottom cover from under the axle and hold it out of the way. m 2835 1 Figure 2 1.
PAGE 3
1 1 7 2 m 2839 2 3 Figure 5 1. Upper starter motor mounting bolt 8 2. Starter motor 4 5 2. Carefully tip the snowthrower upside down. 3. Pull the bottom cover down below the axle and remove the lower starter motor mounting bolt (Fig. 6). 6 m 2841 1 2 3 4 5 Figure 7 6 1. 2. 3. 4. Switch housing cover Outer insulation Switch wire Screw boss 5. 6. 7. 8. Switch housing base Locking tab (2) Switch AC connector 2. Pull the switch and the AC connector out of the switch housing base (Fig. 7). 3.
PAGE 4
. Twist the new starter wires and insert them all the way into the contact openings (Fig. 8). Important Be careful not to pinch your finger in the pinion stop or pinion cup when you install the new starter motor. 5. Install the switch, the switch wires, and the AC connector into the switch housing base. 3. Install and tighten the upper and lower starter motor mounting bolts (Figs. 5 and 6). Note: Ensure that the slots in the AC connector fit into the matching cutout in the base (Fig. 7). 4.