Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 105-9371

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Exhaust Kit

International 100 Series Z Master

Part No. 105–9371

Form No. 3327–711

Installation Instructions

Loose Parts

Note: Use the chart below to identify parts for assembly.

DESCRIPTION QTY. USE

Heat shield

Vent tube

Bracket

Screw

Installing the fuel pump heat shield and vent

tube

Left–hand guard strap 1 Installing the left–hand guard strap

Air deflector shield

Bolt, 5/16 x 3/4 in.

Nut, 5/16 in.

Installing the air deflector shield

Clamp, 1–1/4 in.

Clamp, 1–1/8 in.

Tailpipe

Left exhaust guard

Installing the tailpipe extension

Exhaust guard—left hand

Bolt, 5/16 x 3/4 in.

Nut, 5/16 in.

Installing the left–hand guard

Exhaust guard—right hand

Bolt, 5/16 x 3/4 in.

Nut, 5/16 in.

Right guard plate

Installing the right–hand guard and plate

Decal 1 Installing the decal

Summary of content (12 pages)

PAGE 1
Form No. 3327–711 Exhaust Kit International 100 Series Z Master Part No. 105–9371 Installation Instructions Loose Parts Note: Use the chart below to identify parts for assembly. DESCRIPTION QTY. Heat shield 1 Vent tube 1 Bracket 1 Screw 1 Left–hand guard strap 1 Air deflector shield 1 Bolt, 5/16 x 3/4 in. 4 Nut, 5/16 in. 4 Clamp, 1–1/4 in. 1 Clamp, 1–1/8 in. 1 Tailpipe 1 Left exhaust guard 1 Exhaust guard—left hand 1 Bolt, 5/16 x 3/4 in. 3 Nut, 5/16 in.
PAGE 2
3 1 106-2091 1. Explosion and fire hazard—do not operate the machine without the crossover tailpipe installed. Figure 1 1. Spark arrester 2. Muffler exhaust outlet 3. Clamp Before Installation Checking the Upper Heat Shield 1. Stop the PTO, set the parking brake, stop the engine, and remove the ignition key. 2. Allow the traction unit and muffler to cool completely. 1. Locate the upper heat shield below the exhaust manifold (Fig. 2). 3. Raise the seat and disconnect the negative battery cable. 2.
PAGE 3
Removing the Lower Air Deflector and Heat Shield Bolts Installing the Fuel Pump Heat Shield and Inspecting the Vent Tube 1. If present remove and discard the lower air deflector (Fig. 3). The lower air deflector is located under the rear bumper. Installing the Fuel Pump Heat Shield 1. Remove the 2 bolts that attach fuel pump to bracket (Fig. 5). 2. Install heat shield over the fuel pump. Install bolts and torque to 51.6 in.–lb. (0.6 kg–m) (Fig. 5). 1 2 3 1 m–5835 Figure 3 1.
PAGE 4
3 1 2 2 4 1 m–5858 m–5845 Figure 6 1. Correct vent tube Figure 8 2. Bracket 1. Left–hand strap 2. Heat shield 3. Bolts 4. Nuts 1 Drilling Holes for Guards 2 Drilling Hole for the Left Guard 1. With the left guard strap in place, install the left guard to the left guard strap. Use 2 bolts (5/16 x 3/4 in.) and 2 nuts (5/16 in.) (Fig. 9). 2. Using the guard as a template, mark the bottom hole location in the guard (Fig. 9). 3. Remove the guard and drill a, 11/32 in.
PAGE 5
4. Center punch the hole that is needed to be drilled and remove the template (Fig. 11). 1. Locate and cut out template number 1 (right–hand) as indicated on the template. Cut out the large slot in the template. 5. Flip the template over. Note: Make sure the large slot is cut out on template. 6. Slide template onto the bottom of the left side of the bumper. Make sure it lines up with the rear bumper. Tape the template in this position (Fig. 11). 2.
PAGE 6
Installing the Right–hand Guard and Plate 7 8 4 9 1. Install the right–hand guard and right guard plate using 4 bolts (5/16 x 3/4 in.) and 4 flange nuts (5/16 in.) (Fig. 14). 6 3 1 1 2 4 2 3 5 m–6094 Figure 12 1. 2. 3. 4. 5. Tailpipe extension Muffler Clamp, 1–1/4 in. Clamp, 1–1/8 in. Flared end 6. 7. 8. 9. Left–hand guard strap Left exhaust guard Washer Nut m–6096 Figure 14 1. Right–hand guard 2. Bolt, 5/16 x 3/4 in. Installing the Left–hand Guard 3. Nut, 5/16 in. 4.
PAGE 7
8. Install the air deflector shield to rear bumper and heat shield (inner holes) with 4 bolts (5/16 x 3/4 in.) and 4 locknuts (5/16 in.). Make sure the bolts are installed as shown in figure 15. Important 3 1 2 Install bolts as shown in figure 15. 3 2 4 m–6131 5 Figure 16 1. Hydraulic reservoir 2. Decal 3. Existing decal Installing the Spark Arrester 3 5 7 1 The spark arrester is only needed where regulations require it.
PAGE 8
4 2 3 1 m–5853 Figure 17 1. Spark arrester 2. Tail pipe extension 3. Clamp 4. 1/2 in.
PAGE 9
6–5/8” (6.62”) 45/64” (.70”) FRONT Cut out template here Right side 2–3/32” (2.09”) Template No. 1 1–3/32” (1.09”) 27/32” (.84”) Drill a 11/32 in. hole here. Drill a 11/32 in. hole here. Cut out template here Cut out template here 4–1/4” 9 Cut out large slot 3” Drill a 11/32 in. hole here. UP Right side of Bumper Drill a 11/32 in. hole here.
PAGE 10
PAGE 11
Template No. 2 Cut out template here Flip over to mark hole for opposite side 3/4” 11 Drill 11/32 in. hole here Cut out template here 2–9/32” (2.28”) Template No.
PAGE 12