Installation Instructions

ManualsBrandsToro ManualsRiding ProductsWing-Deck Drive Belt Clutch Kit, Groundsmaster 455-D

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Wing Deck Drive Belt Clutch Kit

Groundsmaster



455–D

Part No. 106–1054

Form No. 3329–598

Installation Instructions

Note: Determine the left and right sides of the machine from the normal operating position.

This kit contains a replacement electric clutch assembly and new clutch retainer brackets for both the left

and right clutches.

Loose Parts

Note: Use the chart below to identify parts used for assembly.

Description Qty. Use

Electric Clutch–Brake

Clutch Bracket–L.H.

Clutch Bracket–R.H.

Capscrew–5/16–18 x 3–1/4 inch

Washer–11/32 x 11/16

Lock nut–5/16–18

Capscrew–7/16–20 x 1–1/2 inch

Spacer

Washer

Lock nut

Cable Tie

Install the Wing Deck Drive Belt Clutch Kit

1. Lower the cutting unit, engage the parking brake, stop

the engine, and remove the ignition key.

2. Remove the deck cover from the top of the center

cutting unit.

3. Unplug the main wire harness connector from the clutch

wire harness (Fig. 1).

Note: All figures show the left clutch bracket

4. Cut and remove the cable tie securing the clutch wire to

the existing wire harness shield (Fig. 1)

Figure 1

1. Wire harness

2. Clutch wire harness

3. Wire harness shield

4. Cable tie

Summary of content (4 pages)

PAGE 1
Form No. 3329–598 Wing Deck Drive Belt Clutch Kit Groundsmaster 455–D Part No. 106–1054 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. This kit contains a replacement electric clutch assembly and new clutch retainer brackets for both the left and right clutches. Loose Parts Note: Use the chart below to identify parts used for assembly. Description Electric Clutch–Brake Clutch Bracket–L.H. Clutch Bracket–R.H.
PAGE 2
5. Remove the hair pin cotter securing the clutch rod to deck (Fig. 2). Unhook the clutch rod from the deck. Remove and discard the grommet from the hole in the deck and in the clutch plate. 11. Mount the new clutch to the spindle shaft with the thrust washer and nut previously removed. Torque the nut to 150–170 ft–lb. 12. Reinstall the spindle housing to the cutting unit with the 6 flange head screws and locknuts previously removed (Fig. 3). Torque fasteners to 27–33 ft–lb. 2 2 13.
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16. Using the dimensions shown in figure 5, locate, mark and drill (2) 11/32 inch holes thru both the walls of the deck frame tube. The new top holes should align with the current hinge mounting holes in the bottom of the tube. 18. Secure the top of the clutch to the clutch bracket with a capscrew (7/16–20 x 1–1/2 inch), 3 washers, a spacer and a lock nut (7/16–20). Position the components as shown in figure 7. 5 2 1–1/2” 4 3 2 1–1/2” 2 1 Figure 7 1. Capscrew 2. Washer 3. Spacer Figure 5 17.
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