Installation Instructions

ManualsBrandsToro ManualsRiding ProductsWire Harness Shield Kit, Groundsmaster 455-D

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Wire Harness Shield Kit

Groundsmaster



455–D

Part No. 106–1057

Form No. 3329–303

Installation Instructions

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

Note: Use the chart below to identify parts used for assembly.

Description

Qty. Use

Clutch Bracket–L.H.

Clutch Bracket–R.H.

Capscrew–5/16–18 x 3–1/4 inch

Washer–11/32 x 11/16

Lock nut–5/16–18

Capscrew–7/16–20 x 1–1/2 inch

Spacer

Washer

Lock nut

Cable Tie

Install the Wire Harness Shield Kit

1. Lower the cutting unit, engage the parking brake, stop

the engine, and remove the ignition key.

2. Remove the deck cover from the top of the center

cutting unit.

3. Unplug the main wire harness connector from the clutch

wire harness (Fig. 1).

Note: All figures show the left clutch bracket

4. Cut and remove the cable tie securing the clutch wire to

the existing wire harness shield (Fig. 1)

5. Remove the hair pin cotter securing the clutch rod to

deck (Fig. 2). Unhook the clutch rod from the deck.

Remove and discard the grommet from the hole in the

deck and in the clutch plate.

Figure 1

1. Wire harness

2. Clutch wire harness

3. Wire harness shield

4. Cable tie

Summary of content (4 pages)

PAGE 1
Form No. 3329–303 Wire Harness Shield Kit Groundsmaster 455–D Part No. 106–1057 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to identify parts used for assembly. Description Clutch Bracket–L.H. Clutch Bracket–R.H. Capscrew–5/16–18 x 3–1/4 inch Washer–11/32 x 11/16 Lock nut–5/16–18 Capscrew–7/16–20 x 1–1/2 inch Spacer Washer Lock nut Cable Tie Qty.
PAGE 2
2 1–1/2” 1 1–1/2” Figure 2 1. Clutch rod 2. Grommet 6. Remove the 2 screws securing the wire harness shield and cover hinge to the deck frame tube (Fig. 3). Discard the wire harness shield. Figure 4 8. Mount the new clutch bracket and the previously removed hinge to the frame tube with (2) capscrews (5/16–18 x 3–1/4 inch), 4 washers (11/32 x 11/16) and 2 locknuts (5/16–18). Position the washers next to the screw head and the nut (Fig. 5). Make sure to use the correct bracket. 1 2 Figure 3 1.
PAGE 3
9. Secure the top of the clutch to the clutch bracket with a capscrew (7/16–20 x 1–1/2 inch), 3 washers, a spacer and a lock nut (7/16–20). Position the components as shown in figure 6. 10. Secure the clutch wire harness to clutch bracket with a cable tie as shown in figure 7. 5 1 2 4 3 2 2 Figure 7 1. Clutch wire harness 11. Plug the clutch wire harness into the traction unit wire harness. 2 12. Repeat the procedure on opposite side the of cutting unit. 1 13. Reinstall the belt cover. Figure 6 1.
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