Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 106-7437

 2004—The Toro Company

8111 Lyndale Ave., Bloomington, MN 55420, USA

Printed in the USA

Original Instructions (EN, GB)

Rollover Protection System Kit

500 Series Z Master with Diesel Engine

Part No. 106-7437

Form No. 3351-467

Installation Instructions

Note: This kit is used for replacing an existing ROPS on a machine.

Loose Parts

Note: Use the chart below to identify parts for assembly.

Step Description Qty. Use

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolts, 3/8 x 1 inch

Bolts, 3/8 x 1–1/2 inch

Curved washers, 3/8 inch

Flange nuts, 3/8 inch

Locknuts, 3/8 inch

Internal lock washers

Bolts, 1/2 x 3-1/4 inches

Flange nuts, 1/2 inch

Lanyards

Installing the rollover protection system

(ROPS)

No parts needed – Removing the existing seat frame

Seat frame 1 Installing the new seat frame

Seat belt

Bolts, 7/16 x 1 inch

Washers, 7/16 inch

Replacing the seat belt

Summary of content (8 pages)

PAGE 1
Form No. 3351-467 Rollover Protection System Kit 500 Series Z Master with Diesel Engine Part No. 106-7437 Installation Instructions Note: This kit is used for replacing an existing ROPS on a machine. Loose Parts Note: Use the chart below to identify parts for assembly. Step 1 2 3 4 Description Qty.
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2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches). Step 1 Note: Ensure that the bent tab on each lanyard clip points toward the bolt head. Installing the Rollover Protection System (ROPS) Note: When installing the ROPS with a previously installed bagger, contact an Authorized Service Dealer for the correct procedure. Parts Needed for This Step Qty.
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6. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so that it rotates freely with some resistance. m-7432 Note: No more than one thread should be exposed outside the nut. 7. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb. 8. Tighten the front handles against the center roll bar ends.
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5. Remove the 2 bolts (A) and 2 locknuts (B) at the front of the seat frame where it is hinged. Step 2 Removing the Existing Seat Frame Seat 4 Flange nuts (installed on the seat) m-7547 B 7. Remove the seat frame from the existing seat by removing the 4 locknuts. Part 1 6. Remove the seat assembly from the machine. A Parts Needed for This Step Qty. Note: Save the hardware. Note: Discard the seat frame, but save the hardware. Procedure 1. Tip the seat forward. 2.
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2. Install the seat frame onto the hinges with the 2 bolts (A) and 2 locknuts (B) that you previously removed. Step 3 Installing the New Seat Frame m-7547 A Parts Needed for This Step Qty. 1 B 3. Tip the seat forward. 4. Install the seat to the seat hinges with the bolts and nuts that you previously removed. Part Seat frame 5. Attach the 2 connectors (A) to the seat switch. Procedure 1. Install the seat to the new seat frame with the 4 locknuts that you previously removed. A m–7548 6.
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Step 4 Replacing the Seat Belt Parts Needed for This Step Qty. Part 1 Seat belt 2 Bolt, 7/16 x 1 inch 2 Washer, 7/16 inch Procedure 1. Remove the 2 bolts and 2 washers that hold both parts of the existing seat belt to the metal seat frame. 2. Install the receiver part of the seat belt to the outside of the metal seat frame with 1 bolt (7/16 x 1 inch) and 1 washer (7/16 inch). m-7109 3.
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