Installation Instructions

ManualsBrandsToro ManualsRiding ProductsKey Start Kit, Workman 2100 and 2110 Vehicles

W 2005 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Original Instructions (EN)

Key Start Kit

for WorkmanE 2100 and 2110 Vehicles

Model No. 107–0330

Form No. 3353-425 Rev A

Installation Instructions

Note: Determine left and right sides of the machine from the normal operating position.

Note: The installation of this kit requires the use of the service manual, part number 02110SL.

Loose Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

Key start module

Bolt, 1/4 x 1-3/8 inch

Flange nut, 1/4 inch

Front key start harness

Extension

Installing key start module and front key start

harness

Switch

Plunger seal

Speed nut

Screw

Jumper harness

Installing the neutral start switch

Rear key start harness

Screw

Spring

Ring lead

Installing the rear key start harness and throttle

body adjuster

Cam arm

Spring

Adjusting the clutch

Installation Instructions 1 Read before installing

Preparing the Unit

Park the unit on a level surface, engage the parking brake,

stop the engine, and remove the key.

Note: The installation of this kit does not require the

removal of the front hood, but can be made easier if the

hood is removed. This set of instructions depict the

installation with the front hood removed.

Installing the Key Start Module

and Front Key Start Harness

1. Secure the key start module to the pedal assembly frame

using a bolt (1/4 x 1-3/8 inch) and flange nut (1/4 inch)

as shown in Figure 1.

2. Disconnect the existing wiring harness connector from

the pedal switch.

Note: It may be necessary to cut away a heat shrink wrap

from the pedal switch to disconnect the harness connector.

Summary of content (8 pages)

PAGE 1
Form No. 3353-425 Rev A Key Start Kit for WorkmanE 2100 and 2110 Vehicles Model No. 107–0330 Installation Instructions Note: Determine left and right sides of the machine from the normal operating position. Note: The installation of this kit requires the use of the service manual, part number 02110SL. Loose Parts Note: Use the chart below to identify parts used for assembly. DESCRIPTION QTY.
PAGE 2
4. Connect the front key start harness to the key start module with the matching connector and connect the opposite end to the existing wiring harness connector (Fig. 3). 1 3 2 5 3 4 4 Figure 1 1. Key start module 2. Bolt, 1/4 x 1-3/8 inch 3. Flange nut, 1/4 inch 4. Existing wiring harness connector 5. Pedal switch 1 2 3. Locate the front key start harness (Fig. 2) in the loose parts.
PAGE 3
5. Assemble the switch to the right side of the shift assembly using 2 screws (#4 x 3.4 inch) and the speed nut (Fig. 5 and 6). 2 1 2 Figure 4 Model year 2003 shown 1. Pigtail, ignition switch 4 2. Ignition switch 6. Install the front hood using the bolt removed previously. 1 Installing the Neutral Start Switch 3 1. Remove the eight bolts and nuts holding the seat base to the frame. 2. Remove the shift knob and the shift plate from the seat base. Figure 6 1. Shift lever assembly 2. Switch 3.
PAGE 4
3. Disconnect the lead that runs from the solenoid to the voltage regulator at the existing connectors (Fig. 8). If connectors do not exist a lead must be added to the solenoid post. 6. Connect the jumper harness to the switch and to the connector, with the blue and yellow wire, on the vehicle harness near the shift lever (Fig. 5). 2 3 4 5 1 2 6 5 1 m–7367 Figure 8 1. Solenoid 2. Wire to voltage regulator 3.
PAGE 5
. Connect the plastic connector at the end of the rear key start harness to the red lead running from the solenoid. Connect the voltage regulator lead to the lead running from the rear key start harness. 8. Remove the bullet style lead from the grey wire coming from the engine ignition module and install the lead to the connector at the end of the rear key start harness that was routed forward. 9. Tape the end of the gray wire.
PAGE 6
10. Lower the bed. Adjusting the Low Idle 2 Adjust the idle of the engine once the kit has been installed to ensure the correct operation of the vehicle with the key start. 1 1. Start the engine 2. Adjust the idler screw to achieve a low idle of 1100 ± 50 RPM. Figure 13 1. Clutch drive 2. Exhaust assembly 2. Following the Service Manual instructions, remove the clutch drive. 3. Remove the three fasteners and separate cover from the clutch. 4.
PAGE 7
PAGE 8