Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 107-3089

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Replacement Handle Kit

100 Series Z Masters with ROPS

Part No. 107–3089

Form No. 3350-728

Installation Instructions

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Step Description Qty. Use

No parts needed – Removing the bagger arm

Bagger arm 1 Installing the bagger arm

Foam grip 1 Installing the latch lever

Cable

Short clevis

Clevis pin

Cotter pin

Installing the new cable

No parts needed – Adjusting the bagger arm

Weight

Weight bracket

Large Washer

Locknut, 5/16 inch

Bolt, 5/16 x 1–1/4 inch

Washer, 11/32

Installing the weight

Summary of content (8 pages)

PAGE 1
Form No. 3350-728 Replacement Handle Kit 100 Series Z Masters with ROPS Part No. 107–3089 Installation Instructions Loose Parts Note: Use the chart below to verify all parts have been shipped. Step 1 2 3 4 5 6 Description Qty.
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Step 1 7. Remove the cotter pin and washer from the bagger arm (Fig. 2). Save the washer and cotter pin. 8. Slide the bagger arm and washer out from the bagger frame (Fig. 2). Save the washer. Removing the Existing Bagger Arm 3 No parts needed for this step. Procedure 4 1. Remove the shoulder bolt and cable from the bagger arm (Fig. 1). 2 2. Loosen the nut and pulley on the bagger and remove the cable from the pulley (Fig. 1). 1 m–6206 3. Remove the cable from the bagger door hinge (Fig. 1).
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Step 2 Installing the Bagger Arm Parts needed for this step: • 1 Dump handle Procedure 1. Install the latch lever onto the bagger arm. 2. Install 1 washer previously removed onto the bagger arm pivot and install the bagger dump handle into the bagger frame (Fig. 4). 3. Secure the bagger handle with the previously removed washer and cotter pin (Fig. 4). 3 2 4 2 1 m–7170 Figure 4 1. Bagger arm pivot 2. Washer 3. Cotter pin 4.
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Step 3 4 3 1 2 Installing the Latch Lever Parts needed for this step: m–7176 • 1 Foam grip Figure 6 End view of handle Procedure 1. Latch lever 2. End of handle 3. 10 o’clock position 4. 12 o’clock position 1. Position the latch lever 5 inches (12.7 cm) down from the end of the bagger arm. See Figure 5. 3. Tighten the setscrew that holds the latch lever (Fig. 5). 4. Install the cable ties (Fig. 7). 6 5. Install the foam grip onto the bagger arm (Fig. 5). 1 2 5 3 4 m–7175 Figure 5 1.
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4 Step 2 4 3 5 1 Installing the New Cable Parts needed for this step: • 1 Cable m–7174 • 1 Clevis pin Figure 8 • 1 Clevis 1. Bagger arm 2. Bagger cable 3. Cable clevis • 1 Cotter pin Procedure 5. Adjust the handle stop, refer to Adjusting the Bagger Arm, page 6. 1. Install the new cable to the top of the bagger with the previously removed shoulder bolt, washer and nut (Fig. 7). 2. Install the cable into the pulley and tighten the nut (Fig. 7). 2 7 8 5 1 3 4 6 m–7171 Figure 7 1. 2. 3. 4.
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Step 5 Step No parts needed for this step. 6 Installing the Weight Adjusting the Bagger Arm Parts needed for this step: The bagger arm needs to be adjusted to remove slack in the bagger cable. • Weight 1. Loosen the nuts on both sides of the stop bracket (Fig. 9). • Washer, • Weight bracket • Locknut, 5/16 inch 2. Adjust the stop bolt until there is no slack in the bagger cable (Fig. 9). • Bolt, 5/16 x 1–1/4 inch • Washer, 3. Tighten the nuts on both sides of the stop bracket (Fig. 9).
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3 1 3 4 5 2 m–7169 Figure 11 1. Front of footpan 2. Weight 3. Weight bracket 4. Locknut, 5/16 inch 5.
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