Form No. 3393-926 Rev A Remote Hydraulics Manifold Kit Heavy-Duty Workman® Vehicles Model No. 110-2626 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. © 2015—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.Toro.com. Original Instructions (EN) Printed in the USA.
Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 110-2629 1. Remote hydraulics 110-2627 1. Warning 3. Flow direction—when the lift lever is in the B position 2. Hydraulic oil pressure—124 bar 4. Flow direction—when the lift lever is in the A position 110-2628 1. Hydraulic manifold fuse block—10A fuse 2 2.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Qty. Use No parts required – Prepare to install the kit No parts required – Remove the hood. No parts required – Remove the seats. No parts required – Removing the coolant tank, ROPS shield, and seat shroud. No parts required – Remove the hydraulic lift lines.
Procedure 15 16 17 18 Description Qty. Use No parts required – Install the seat shroud, ROP shield, and coolant tank. No parts required – Install the seats and center console. No parts required – Install the hood. No parts required – Install the bed. 1 Preparing to Install the Kit B. Remove the battery cover from the battery base (Figure 1). C. Remove the terminal of the positive battery cable from the battery post (Figure 2).
3. Pivot the top of hood forward and unplug the wire connectors from the head lights (Figure 4). 4. Remove the hood. 3 Removing the Seats (HD and HDX series models) Figure 3 1. Forward 2. Backward 3. Lift control No Parts Required 2 Removing the Center-Console Covers 1. Ensure that the parking brake is set. 2. Remove the center console covers as follows: Removing the Hood • For Workman models with an manual transmission— No Parts Required A.
B. Lift shift indicator assembly up, disconnect electrical connectors of the machine harness and indicator, and remove the indicator from the machine. (Figure 7). 6. Remove the 6 hex-head screws that secure the control cover to the seat shroud, and remove the control cover (Figure 7 and Figure 8). Figure 6 1. Brake lever 5. Transmission lever (L position) 2. Knob (hydraulic-lift lever) 6. Hydraulic-lift lock (locked position—left) 3. Knob (speed-range lever) 7.
Removing the Seats 1. Remove the 8 socket-head bolts that secure the seat rails of the seat to the chassis and remove the seats (Figure 9). Figure 10 1. CVT intake 3. CVT cooling duct 2. Hose clamp B. 2. For non-HD models, lift the coolant tank up and out of the support bracket on the back of the ROPS shield (Figure 11). Figure 9 1. Socket-head bolts 2. Seat rail Remove the CVT cooling duct from the flange of the CVT intake (Figure 10). 3. Seat 2. Repeat step 1 for the other seat (Figure 9).
Removing the ROPS Panel and Seat Shroud 5 1. Remove the 6 carriage bolts and 6 nuts that secure the ROPS panel to the mounting brackets on the ROPS bar (Figure 12). Removing the Hydraulic Lift Lines No Parts Required Disconnecting the Hydraulic Lift Hoses (3000 and 4000 series Workman) Disconnect the extend and retract hoses from the straight fittings that are connected to the male and female quick couplers at the quick disconnect bracket for the lift cylinders.
Figure 16 Figure 15 1. Front of the machine 3. Tube (lift cylinder—retract circuit) 2. Lift cylinder control valve 4. Tube (lift cylinder—extend circuit) 1. Quick disconnect bracket 3. Quick disconnect fitting (female—extend circuit) 2. Quick disconnect fitting (male—retract circuit) 2. Remove the 2 lift cylinder hoses from the quick disconnect bracket (Figure 16). 4. Remove the tubes from the machine. 3.
Removing the Quick Disconnect Bracket 7 1. Remove the 2 flanged head bolts and 2 flanged locknuts that secure the quick disconnect bracket to the flange of the transmission support of the machine (Figure 17) Preparing the Hydraulic Control Manifold Note: Retain the flanged head bolt and flanged locknut for installation of the manifold bracket in 8 Installing the Manifold Bracket and Hydraulic Control Manifold (page 12).
Figure 21 Figure 19 1. Port B (hydraulic control manifold) 3. Port A (hydraulic control manifold) 2. Straight hydraulic fitting 4. 45°hydraulic fitting B. 1. Female quick disconnect coupling 4. Male quick disconnect coupling 2. Straight fittings (9/16 x 9/16 x 3/8 inch—new) 5. Port C3 (hydraulic control manifold) 3. Port C4 (hydraulic control manifold) Install a 45° hydraulic fitting into port A of the hydraulic control manifold (Figure 19). 4.
8 Installing the Manifold Bracket and Hydraulic Control Manifold Parts needed for this procedure: Figure 23 1. 90° hydraulic fitting 3. Port C2 (hydraulic control manifold) 2. Port C1 (hydraulic control manifold) 4. Install 2 new straight fittings (9/16 x 9/16 x 3/8 inch) into ports C3 and C4 (Figure 24). 1 Flat manifold bracket 1 Flanged manifold bracket (HDX-Auto Workman models) 2 Bolt (5/16 x 3/4 inch) 2 Lock washer (5/16 inch) Install the Manifold Bracket (non-HDX-Auto Workman models) 1.
Install the Manifold Bracket (HDX-Auto Workman models) 1. Remove the 2 flanged-head bolts that secure the right differential support to the housing of the differential (Figure 26). Note: Retain the bolts. Figure 27 1. Axle support 4. Differential 2. Flanged locknut 5. Flanged-head bolt 3. Differential support (right—new) 4. Secure the differential support to the differential with the 2 flanged-head bolts that you removed in step 1 (Figure 27). Figure 26 1. Differential support (right—old) 4.
Install the Hydraulic Control Manifold series Workman) (page 8) to the straight fittings in port A and B of the hydraulic control manifold. 1. Align the holes in the manifold with the holes on the manifold bracket (non-HDX-Auto Workman models) or right differential support (HDX-Auto Workman models) as shown in Figure 28. Installing the Hoses (non-HDX-Auto Workman models) 1.
3. Install the 45° of the hydraulic supply hose to the straight fitting in port B of the hydraulic control manifold (Figure 31). Figure 32 Figure 31 1. Straight fitting (port B—extend) 4. Back of the machine 2. Hydraulic control manifold 5. Hydraulic supply hose (straight fitting—retract) 3. 45° hydraulic fitting (port A—retract) 6. Hydraulic supply hose (45° fitting—extend) 1. Lift cylinder control valve 4. Front of the machine 2. Straight fitting (Port A—extend) 5.
Figure 34 1. Hydraulic supply hose (45° 4. Back of the machine fitting—extend) 2. Hydraulic control manifold 5. Hydraulic supply hose (straight fitting—retract) 3. 45° hydraulic fitting (port B—extend) 6. 90° hydraulic fitting (port A—retract) Figure 35 1. Female quick-disconnect coupling (manifold port C4) 4. Male quick-disconnect coupling (manifold port C3) 2. Male quick-disconnect 5. Female quick-disconnect coupling (lift cylinder hose) coupling (lift cylinder hose) 4.
11 Installing the Wiring Harness Parts needed for this procedure: 1 Wiring Harness 1 3-position switch AR Cable ties Procedure Important: When routing the wiring harness, keep the harness away from any hot, sharp or moving parts. 1. Plug the (2) connectors from the enclosed manifold harness into the solenoids on the manifold (Figure 36). Figure 37 1. Blade socket terminal and ring terminal 3. Solenoid plugs (kit wiring harness) 2. 8-socket connector (3–position switch—dash) 3.
8. Connect the ring terminal (ground) wire from the manifold harness to the vehicle frame or ground block. 12 13 Installing the Fuse Block Parts needed for this procedure: 1 Fuse block 1 Fuse (12 amp) 1 Decal (fuse block) 1 Bolt (5/16 x 3/4 inch) 1 Locknut (5/16 inch) Installing the Manifold Control Switch Parts needed for this procedure: 1 AR 3-position switch Cable ties Procedure Procedure 1. Remove the screws that secure the fuse block of the machine to the frame (Figure 38). 1.
a serial number is in the range of 240000000 thru 249999999. 1 2 G010463 Figure 40 1. Switch 2. Decal 3. Connect the 8-socket connector to the blade connector of the 3-position switch. 4. Align the window for the indicator light in the 3-position switch up. Figure 41 5. Insert the 3-position switch into the hole dash panel until the switch snaps securely into position (Figure 40) 1. Slot (control console frame) 3. Carriage bolt (10-24 x 5/8 inch) 6.
Note: If the engine does not start the switch is adjusted properly. If the engine starts, the position of the neutral switch is incorrect and you need to adjust it again before continuing with the rest of the installation instructions for this kit; refer to steps 5, 6, 9A, and 9B. Tank (non-HD models), ROPS Shield, and Seat Shroud (HD and HDX series models) (page 7). 3. For HDX Workman models with an automatic transmission, install the CVT cooling duct as follows: A.
Operation transmission shift rod, align the knob so that the shift pattern is legible, and tighten the jam nut (Figure 8). 9. Thread the control knobs that you removed in step 4 of Removing the Center-Console Covers (page 5) onto the rods for the transmission lever (Workman models with an automatic transmission), hydraulic-lift, and the speed-range lever (Figure 6).
Notes: 22
Notes: 23
