Installation Instructions

ManualsBrandsToro ManualsAttachmentsBio-Diesel Fuel Filter Kit, Greensmaster 3250-D Traction Unit

Printed in the USA

W 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Bio–Diesel Fuel Filter Kit

Greensmaster

)

3250–D Traction Unit

Part No. 112–9182

Form No. 3357–677 Rev. B

Installation Instructions

Note: This kit is intended for use on traction units with

serial numbers prior to 270000001. Also, on machines with

serial numbers 260000001 and up, the fuel hoses do not

need to be replaced.

Danger

Under certain conditions, diesel fuel and fuel

vapors are highly flammable and explosive. A fire

or explosion from fuel can burn you and others

and can cause property damage.

• Use a funnel and fill the fuel tank outdoors, in

an open area, when the engine is off and is cold.

Wipe up any fuel that spills.

• Do not fill the fuel tank completely full. Add fuel

to the fuel tank until the level is 1/4 to 1/2 in. (6

to 13 mm) below the bottom of the filler neck.

This empty space in the tank allows the fuel to

expand.

• Never smoke when handling fuel, and stay away

from an open flame or where fuel fumes may be

ignited by a spark.

• Store fuel in a clean, safety-approved container

and keep the cap in place.

Draining the Fuel Tank

1. Park the machine on a level surface, lower the cutting

units, stop the engine, engage the parking brake and

remove the key from the ignition switch.

Note: If the hoses are not going to be replaced, simply

close the fuel shut off valve and proceed to Replace the

Fuel Separator.

2. Drain the fuel tank as follows:

A. Close the fuel shut off valve below the fuel tank

(Fig. 1).

Figure 1

1. Fuel shut-off valve

B. Disconnect the fuel hose (Item 2, Fig. 2) from the

fuel separator inlet (Fig. 2). Place the hose into a

suitable container which will also be used when

draining the tank.

C. Drain the fuel tank completely by opening the fuel

shut off valve.

Replace the Fuel Separator

1. Loosen the hose clamps securing the fuel hoses to the

fuel separator (Fig. 2).

2. Unplug the harness connector from the fuel separator.

Figure 2

1. Fuel separator

2. Fuel hose

3. Fuel hose

4. Frame mounting bracket

3. Remove the (2) screws securing the fuel separator to the

frame bracket (Fig. 2) Remove and discard the fuel

separator.

Summary of content (4 pages)

PAGE 1
Bio–Diesel Fuel Filter Kit Form No. 3357–677 Rev. B Greensmaster) 3250–D Traction Unit Part No. 112–9182 Installation Instructions Note: This kit is intended for use on traction units with serial numbers prior to 270000001. Also, on machines with serial numbers 260000001 and up, the fuel hoses do not need to be replaced. B. Disconnect the fuel hose (Item 2, Fig. 2) from the fuel separator inlet (Fig. 2). Place the hose into a suitable container which will also be used when draining the tank. Danger C.
PAGE 2
4. Insert the new fuel filter into the mounting band (Fig. 3). Make sure filter is all the way down into the band and tighten the carriage bolt and nut. Position the filter in the mounting band as shown in figure 3. 1 4 Figure 4 3 1. Water in fuel indicator light 5 2 1 1 Figure 5 6 1. Hole plug Figure 3 1. 2. 3. 4. Fuel filter Mounting band Filter bracket Frame bracket Replacing the Fuel Hoses 5. Fuel hose (from fuel shut off valve) 6.
PAGE 3
7. Install a new hose to the fuel tank and to the fuel shut off valve. Secure with the hose clamps previously removed. 14. Install the fuel tank mounting plate to the frame as follows: A. Position the mounting plate on the frame. Make sure to align the plate holes with the frame holes and the support bracket. B. Secure the mounting plate to the frame and support bracket with two flat washers and three capscrews.
PAGE 4
Servicing the Filter Note: Because the accumulated water will be mixed with diesel fuel, drain the fuel filter into a suitable container and dispose of it properly. 1. Clean the area where the filter canister mounts (Fig. 11). 2. Place a drain pan under the fuel filter. 3. Close the fuel shut off valve (Fig. 10) below the fuel tank. 1 1 Figure 10 2 1. Fuel shut-off valve Figure 8 1. Fuel filter 2. Drain plug 4. Open the filter drain plug and breather valve (Fig. 11). 5.