Installation Instructions

ManualsBrandsToro ManualsWalk-Behind MowersReplacement Engine and Switch Kit, Greensmaster 800/1000/1600 Mower

FormNo.3360-628RevA

ReplacementEngineandSwitchKit

Greensmaster800/1000/1600Mower

ModelNo.115-1898

InstallationInstructions

Note:ThereplacementengineisshippedwithaOn/Offtoggleswitchwhichhastobeinstalledonthemowers

controlpanel.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Engineassembly1Replacetheengine

Template1

Switchassembly

Decal/washerassembly

Installtheon/offswitch

Wireharness1

Cabletie

Installwireharness

Nopartsrequired

–

ReplacetheEngine

Partsneededforthisprocedure:

1Engineassembly

Procedure

RefertotheToroServiceManualforinformationon

enginereplacement.

Note:Removethesafetymodulew/screwandwasher,

groundwiremountingfastenersandR-clampfrom

theoldengineandretainthemforreuseonthenew

engine(Figure1).Notethelocationofalltheelectrical

connectionsbeforedisconnectingthem.

Figure1

1.Safetymodule3.Groundwire,mounting

fastenersandR-clamp

2.Safetymoduleharness

connector

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (4 pages)

PAGE 1
Form No. 3360-628 Rev A Replacement Engine and Switch Kit Greensmaster 800/1000/1600 Mower Model No. 115-1898 Installation Instructions Note: The replacement engine is shipped with a On/Off toggle switch which has to be installed on the mowers control panel. Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Use Qty.
PAGE 2
Install the On/Off Toggle Switch Parts needed for this procedure: 1 Template 1 Switch assembly 1 Decal/washer assembly Procedure 1. Remove the backing from the template decal (Figure 2). 2. Affix the template decal directly over the Toro logo on the front of the console (Figure 2). 3. At the locations marked on template decal, drill (2) .125 inch diameter holes through the console. Note: Make sure there are no wires, cables or other objects behind the area to be drilled. 4.
PAGE 3
Figure 5 Figure 3 1. On/off switch 2. Jam nuts (2) 1. Engine magneto 3. Wave washer 4. Tabbed washer w/decal 2. Hour meter (optional) 3. Engine ground ring terminal 4. Safety module connector 3 2. Connect the wire harness as follows: A. Plug the wire harness connector into the safety module (Figure 4). B. Plug the wire harness connectors into the interlock switch (Figure 5). C.
PAGE 4
Test the System Operation No Parts Required Procedure • Check the operation of the On/Off switch. • Verify that the interlock switch is operating properly, refer to Checking the Interlock Switch Operation in the Operators Manual. • Check the operation of the lights, if applicable.