Installation Instructions

ManualsBrandsToro ManualsRiding EquipmentToro 115-3564

FormNo.3360-696RevA

Bio-DieselKit

2006andBeforeKubota

-PoweredZMaster

RidingMowers

ModelNo.115–3564

InstallationInstructions

Thiskitisformachineswithaserialnumberof

269999999andBelow.

Afterthiskitisinstalled,thismachinecanusea

biodieselblendedfuelofuptoB20(20%biodiesel,80%

petrodiesel).Thepetrodieselportionshouldbelowor

ultralowsulfur.RefertotheOperationSectionforfuel

precautions.

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Fuelselectorvalvewithhoses1

Installthenewfuelselectorvalve.

Template(locatedinthebackofthese

instructions)

Drillholesforthewaterseparatorand

fuelpumpbrackets.

SmallR-clamp

Bolt(1/4x1–1/4inches)

Locknut(1/4inch)

LargeR-clamp1

Bolt(5/16x1-3/4inches)

Bolt(5/16x3/4inch)

Locknut(5/16inch)

Waterseparator1

Installthewaterseparatorandfuel

pump.

Hose1

Hoseclamp8

Fuelpumpharness1

Connectthefuelhosesandthefuel

pumpharness.

Lowsulfurdecal

Fuelcap2

Dieseldecal1

Installthedecalsandfuelcaps.

Nopartsrequired

–

Verifytheconnections.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (12 pages)

PAGE 1
Form No. 3360-696 Rev A Bio-Diesel Kit 2006 and Before Kubota®-Powered Z Master® Riding Mowers Model No. 115–3564 Installation Instructions This kit is for machines with a serial number of 269999999 and Below. After this kit is installed, this machine can use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Refer to the Operation Section for fuel precautions.
PAGE 2
8. To drain the fuel tank, place a clean container under the front fuel tank connection, remove the fuel hose from the connection or cut the fuel line and direct the fuel line into the container (Figure 2). 9. Allow the fuel to drain into the container and wipe up any spilled fuel. Ensure the fuel line is removed from the tank connection (Figure 2). 10. Drain the fuel from the opposite tank.
PAGE 3
2. Remove the nuts and bolts holding the hood support bracket. Save the nuts and bolts (Figure 6). 3. Remove the bolt for the top engine guard strap from the machine (Figure 6). Figure 4 1. Hose to remove 2. Close fuel selector valve 15. Using the previously removed hardware, install the new fuel selector valve (Figure 5). Figure 6 1. Remove these nuts and bolts from the hood support bracket 2. Remove this bolt from the top engine guard strap 3. Hood side plate 4.
PAGE 4
2. Install the small R-clamp around the fuel pump and install it to the engine strap with a bolt (1/4 x 1–1/4 inches) and nut (1/4 inch) (Figure 8). Figure 7 1. Hood side plate 2. Drill a 17/64 inch hole into the existing hole Figure 8 4. Template 5. Drill two 11/32 inch holes into the hood support bracket here 1. Small R-clamp with fuel pump installed 2. Locknut (1/4 inch) 3. Bolt (1/4 x 1–1/4 inches) 3. Engine strap 3.
PAGE 5
2 3 1 7 4 5 Figure 9 1. Large R-clamp with water separator 2. Locknut (1/4 inch) 3. Bolt (5/16 x 1-3/4 inches) 5 6 4. Bolt (5/16 x 3/4 inch) G008098 Figure 10 1. 2. 3. 4. 4 Fuel pump Fuel filter Valve selector Hose 5. Hose clamp 6. Water separator 7. Fuel pump harness Connecting the Fuel Hoses and the Fuel Pump Harness 5. Install the fabric sleeve on the right hand tank hoses. See Figure 11 for the correct hoses. Parts needed for this procedure: 6.
PAGE 6
5 Installing the Decals and Fuel Caps 000 000 0000 0000 0000 0000 Parts needed for this procedure: Figure 11 1. Right hand fuel tank 2. R-clamp 3. Fabric sleeve 4. Fuel selector valve 5. Hose clamp 6. Fuel tank connection 2 Low sulfur decal 2 Fuel cap 1 Diesel decal Procedure 1. Lower the engine hood. 9. Install the longer fuel hose to the front left hand fuel tank connection. See Figure 12. for the correct hoses. 2. Remove the existing decal on each side. 3.
PAGE 7
6 1 Verifying the Connections No Parts Required G008999 Procedure Figure 14 1. Open the fuel selector valve. 1. Diesel decal 2. Open the water separator drain valve until fuel starts to drain out and close the valve (Figure 16). 6. Remove both existing fuel caps and replace them with the new fuel caps (Figure 15 ). 3. Ensure there are no leaks at the fuel hose connections. 1 4. Install the negative battery onto the battery. 5. Start the engine and ensure there are no leaks. G008998 Figure 15 1.
PAGE 8
Operation In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Adding Fuel After this kit is installed, this machine can use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.
PAGE 9
Filling the Fuel Tank 1. Shut the engine off and set the parking brake. Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. 2. Clean around each fuel tank cap and remove the cap. Add fuel to both fuel tanks, until the level is 1/4 to 1/2 inch (6 to 13 mm) below the bottom of the filler neck. This space in the tank allows the fuel to expand. Do not fill the fuel tanks completely full. • Avoid prolonged breathing of vapors.
PAGE 10
Maintenance Changing the Fuel Filter Never install a dirty fuel filter if it is removed from the fuel line. Servicing the Fuel Filter and Water Separator 1. Allow the machine to cool down. 2. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. Service Interval: Every 40 hours—Drain the water separator. Every 400 hours/Yearly (whichever comes first)—Replace the fuel filter (more often in dirty or dusty conditions). 3.
PAGE 11
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