Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 116-0231

FormNo.3373-220RevA

Roll-OverProtectionSystem

ZMaster

RidingMower

ModelNo.116-0231

ModelNo.116-0232

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Safety

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

Improperuseormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,comply

withthesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeansCAUTION,WARNING,or

DANGER-“personalsafetyinstruction."Failuretocomply

withtheinstructionmayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrassor,

whenequippedwithagrassbagger,forcatchingcutgrass.

Anyuseforpurposesotherthanthesecouldprovedangerous

touserandbystanders.

WARNING

Toavoidinjuryordeathfromrollover:keepthe

rollbarintheraisedlockedpositionandusethe

seatbelt.

Ensurethattherearpartoftheseatissecuredwith

theseatlatch.

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

•Keeptherollbarintheraisedandlockedpositionand

usetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Beawarethereisnorolloverprotectionwhentheroll

barisdown.

•ChecktheareatobemowedandneverfoldtheROPSin

areaswherethereareslopes,dropoffsorwater.

•Lowertherollbaronlywhenabsolutelynecessary.Donot

weartheseatbeltwiththerollbarfoldeddown.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (4 pages)

PAGE 1
Form No. 3373-220 Rev A Roll-Over Protection System Z Master® Riding Mower Model No. 116-0231 Model No. 116-0232 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Safety WARNING There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 No parts required – Remove an existing Rollover Protection System (ROPS). 2 Upper tube Right ROPS leg Left ROPS leg Carriage bolt (1/2 x 3-1/2 inch) Bolt (1/2 x 4 inch) Round spacer Spacer Locknut (1/2 inch) Bolt (1/4 x 5/8 inch) R-clamp Manual tube 1 1 1 2 4 2 2 6 2 2 1 Install the Rollover Protection System (ROPS).
PAGE 3
WARNING Ensure the fuel vent hoses are connected or fuel may leak and violate emissions regulations. • Do Not operate the unit unless the fuel vent assembly is installed. • Do Not weld, drill or modify roll bar in any way. 1. Slide the fuel vent assembly into the new Right hand ROPS leg so that the holes align with the mounting holes in the leg (Figure 2). Figure 3 1. Flange nut (1/2 inch) 4. Bolt (1/2 x 4 inch) 2. Spacer 5. Fuel vent hoses 3. Curved washer 6. Right ROPS leg 3.
PAGE 4
g0181 11 Figure 5 Use for kits with manual tubes only. 1. Manual tube 3. R-clamp 2. Bolt (1/4 x 5/8 inch) 6. Reconnect the negative battery cable. Figure 4 1. Carriage bolt (1/2 x 3-1/2 inch) 6. Curved washer 2. Upper tube 7. Flange nut 3. Flange nut (1/2 inch) 8. Spacer 4. Round spacer 5. Bolt (1/2 x 4 inch) 9. Left ROPS leg 10. Right ROPS leg 4. Tighten the two hinge bolts and then the four mounting bolts. Torque the mounting bolts to 75 ft-lb (102 N-m).