Installation Instructions

ManualsBrandsToro ManualsVehiclesPotentiometer Kit, Workman e2050/e2065/MDE Utility Vehicle

FormNo.3362-633RevA

PotentiometerKit

forWorkmanMDEUtilityVehicle

ModelNo.117-5085

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethevehicle.

Nopartsrequired

–

Removetheexistingpotentiometer.

Potentiometerassembly1

Screw(#8-32x1/2inch)

Locknut(#8-32)

Rollpin1

Jumperharness1

Installthepotentiometer.

Nopartsrequired

–

Calibratethepotentiometer.

PreparingtheVehicle

NoPartsRequired

Procedure

Parkthemachineonalevelsurface,settheparking

brake,turntheignitionoff,andremovethekey.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (8 pages)

PAGE 1
Form No. 3362-633 Rev A Potentiometer Kit for Workman MDE Utility Vehicle Model No. 117-5085 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 Description Qty. Use No parts required – Prepare the vehicle. No parts required – Remove the existing potentiometer. 3 Potentiometer assembly Screw (#8-32 x 1/2 inch) Lock nut (#8-32) Roll pin Jumper harness 1 2 2 1 1 Install the potentiometer.
PAGE 2
. Remove the bolt retaining the pedal assembly pivot rod (Figure 2). Remove the pedal pivot rod. 2 Removing the Existing Potentiometer G011523 No Parts Required Procedure 2 1. Disconnect the spring connecting the accelerator pedal to the pedal box assembly (Figure 1). 1 G011522 Figure 2 1. Bolt 2. Pivot rod 3. Remove the pedal assembly from the pedal box (Figure 3). 1 1 G011524 Figure 1 1. Spring 2 Figure 3 1. Pedal box 2 2.
PAGE 3
4. Disconnect the existing potentiometer from the main vehicle harness and drill out the rivets securing the potentiometer to the pedal box assembly (Figure 4). G011526 1 G011525 3 2 2 3 1 Figure 5 1. Potentiometer assembly 2. Screw (#8-32 x 1/2 inch) 3. Lock nut (#8-32) Figure 4 1. Main vehicle harness 2. Existing potentiometer 2. Loosen the set screws on the collar and slide the collar assembly off the pedal assembly (Figure 6). 3.
PAGE 4
. Install the collar assembly onto the pedal assembly and slide it toward the pedal arm (Figure 7). Let the collar hang at this time. 3 2 1 1 2 G011532 Figure 7 2. Long roll pin 1. Collar G011529 Figure 9 5. Install the pedal assembly into the pedal box (Figure 8). Secure the pedal assembly with the pedal pivot rod and bolt. 1. Collar 2. Roll pin 7. Install the spring to the accelerator pedal assembly to the pedal box (Figure 10). 1 G011528 3. Potentiometer lever G011530 2 3 Figure 8 1.
PAGE 5
8. Install the jumper harness from the existing vehicle wire harness to the new potentiometer assembly (Figure 11). 1 G011531 3 2 Figure 11 1. Jumper harness 2. Potentiometer 3. Main vehicle harness 4 Calibrating the Potentiometer No Parts Required Procedure The installation of a new potentiometer requires it to be calibrated; see the vehicle Service Manual perform this procedure and complete the installation of this kit.
PAGE 6
Notes: 6
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Notes: 7
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