Installation Instructions

ManualsBrandsToro ManualsLawn MowersToro 119-8770

FormNo.3366-810RevC

SpeedControlLinkageKit

2009GrandStand

Mower

ModelNo.119-8770

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemower.

Nopartsrequired

–

Removetheexistingcontrols.

ObtainpartsfromanAuthorizedService

Dealer

2Replacethepumparm.

Hairpincotterpin2

Flatwasher4

Speedcontrollinkage

Shoulderhub

Flangenut(1/4inch)

Bolt(1/4x1-3/8inch)

Rodendballjoint2

Rollerbushing8

Bolt(1/4x2-3/4inch)

Controlfork

Upperswitchlever1

Plasticcabletie1

Installthenewcontrols.

Plasticcabletie1Adjustthespeedcontrol.

PreparingtheMower

NoPartsRequired

Procedure

1.Allowthemachinetocooldownbeforeinstalling

thiskit.

2.Thoroughlycleanthemachine.Alldebrismustbe

removedtoensurethekitwilltproperly.

3.Repairallbentordamagedareasandreplaceany

missingparts.

RemovingtheExisting

Controls

NoPartsRequired

Procedure

1.Releasethecushionforrearaccess.

2.Frombehindtheengine,removethehairpincotter

pinfromtheexistingcontrollinkageandfront

bracket(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (8 pages)

PAGE 1
Form No. 3366-810 Rev C Speed Control Linkage Kit 2009 GrandStand® Mower Model No. 119-8770 Installation Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 Description Use Qty. No parts required – Prepare the mower. No parts required – Remove the existing controls. Obtain parts from an Authorized Service Dealer 2 Replace the pump arm.
PAGE 2
1 2 3 1 G013702 2 Figure 1 1. Engine 2. Existing control linkage 3 3. Hairpin cotter pin 4 3. Remove the hairpin cotter pin and washer from the existing control linkage. Remove the existing control linkage from the forks and pump arm (Figure 2). G013701 Figure 2 4. Remove the cable end from the fork (Figure 2). 1. Existing control linkage 5. Remove the cable end from the cable (Figure 2). 2. Hairpin cotter pin 6.
PAGE 3
Model Number Serial Number 74558 290000209 and below 74559 290000156 and below 74568 290000205 and below 74569 290000206 and below 1. Remove the two nuts and bolts attached to the pump arm (Figure 4). Save this hardware. 2 3 2. Remove the pump arm from the fork (Figure 4). 3. Install the new pump arm with the existing hardware previously removed. 1 1 2 4 G013763 G013722 Figure 3 1. Mower deck 2. Left rear tire 3 3. Speed control cable 4. Cable clamp Figure 4 1. Left hand pump shown 2.
PAGE 4
ensures the fork and cable will travel without binding (Figure 5). 4 9. Tighten the existing jam nut on the rod end ball joint. Make sure the cable does not have a twist in it.
PAGE 5
2 3 1 4 5 1 2 6 7 3 15 11 10 8 19 9 2 1 4 18 12 13 14 G014214 5 1 6 7 15 10 8 19 9 16 17 Figure 5 1. Flat washer 6. Flange nut (1/4 inch) 2. Hairpin cotter pin 7. Fork 3. Speed control linkage 8. Rod end ball joint 4. Roller bushing 9. Bolt (1/4 x 1-3/8 inch) 5. Bolt (1/4 x 2-3/4 inch) 10. Shoulder hub 11. Existing large washer used 16. Do not remove the existing on right side only (shown switch here for illustrative purposes) 12. New upper switch lever 17.
PAGE 6
5 1 Adjusting the Speed Control Parts needed for this procedure: 1 5 4 Plastic cable tie 3 2 Procedure 1. Set the HOC lever to 2 inches and move the speed control lever to the FAST position. 2. Ensure the cable clamp securing the speed control cable jacket to the shifter bracket is loose (Figure 10). 3. Loosen the bolt that goes through the center of the left hand shoulder hub and control fork (Figure 8). 4.
PAGE 7
3 (Figure 11). Do not force the neutral assembly together. 1 1 5 2 2 G013765 Figure 9 1. 7/32nd inch allen wrench 3. Push the speed control linkage forward 4 2. Slots Figure 11 1. Plastic cable tie 2. Upper switch lever 3. Lower switch lever 4. Neutral stop arm 5. Switch (Do not remove) 8. While pulling the control fork assembly rearward (not so hard that the speed control linkage moves) tighten the screw that goes through the center of the left hand shoulder hub (Figure 12).
PAGE 8
1 3 2 G013768 Figure 12 1. Movement of control arm 2. Slots are aligned 3. Tighten this bolt 9. Remove the allen wrench from slots of the control fork and control arm slots and cut the cable tie from the neutral assembly. 10. Install the washer and hair pin to the end of the speed control linkage. 11. Repeat steps 3 through 10 (do not do step 7) on the right hand side.