Installation Instructions

ManualsBrandsToro ManualsRiding ProductsKey Start Kit, Workman MDX Utility Vehicle

FormNo.3366-100RevB

KeyStartKit

Workman

MDXUtilityVehicle

ModelNo.119-9534

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifthevehicleyouareinstallingthiskitonisintheserialrangeof310000001to310000400,youwillalsoneedthe

RegulatorAdapterKit(119-9501).

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Keystartmodule1

Bolt(1/4x1-3/8inch)

Flangenut(1/4inch)

Frontkeystartharness

Installthekeystartmoduleandfrontkey

startharness.

Neutralswitch1

Screws(#4x3.4inch)

Speednut

Jumperharness1

Installtheneutralswitch.

Rearkeystartharness1

Idlescrew1

Spring

Installtherearkeystartharnessand

throttlebodyadjuster.

Rollers6

Largespring1

Adjusttheprimaryclutch.

Nopartsrequired

–

Adjustthelowidle.

Shim

2Adjustthesecondaryclutch.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,engagetheparking

brake,stoptheengine,andremovethekey

2.Openthehood.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (8 pages)

PAGE 1
Form No. 3366-100 Rev B Key Start Kit Workman® MDX Utility Vehicle Model No. 119-9534 Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position. Note: If the vehicle you are installing this kit on is in the serial range of 310000001 to 310000400, you will also need the Regulator Adapter Kit (119-9501). Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Qty.
PAGE 2
Note: If the connector has a protective sleeve on it, cut the sleeve off before installation. 2 3 Installing the Key Start Module and Front Key Start Harness Installing the Neutral Switch Parts needed for this procedure: Parts needed for this procedure: 1 Key start module 1 Bolt (1/4 x 1-3/8 inch) 1 Neutral switch 1 Flange nut (1/4 inch) 2 Screws (#4 x 3.4 inch) Front key start harness 1 Speed nut 1 Jumper harness Procedure Procedure 1.
PAGE 3
Figure 3 1. Switch 2. Shift lever assembly 4. Connector on vehicle harness 5. Yellow and blue wires 3. Jumper harness 6. Install the shift lever assembly, shift plate and knob to the seat base. 7. Install the seat base to the frame. 4 Installing the Rear Key Start Harness and Idle Screw Parts needed for this procedure: 1 Rear key start harness 1 Idle screw 1 Spring Figure 4 Procedure 1. Lift the bed to access the engine compartment and secure it with the prop-rod. 1. Electrical cover 4.
PAGE 4
7. Locate the engine ignition module on the underside of the engine shroud (Figure 5). It is on the forward end of the engine assembly. 11. Thread the screw into the throttle stop until it makes initial contact with the throttle lever. Then turn the screw one revolution. 5 Adjusting the Primary Clutch Parts needed for this procedure: Figure 5 1. Engine shroud 6 Rollers 1 Large spring Procedure 3. Engine ignition module Note: This procedure requires special tools.
PAGE 5
8. Use the spider removal tool (TOR6016A) to remove the spider, turning it counterclockwise (Figure 7). 7 Important: Do not remove any shims that may be on the post under the spider. 9. Remove the 6 rollers and replace them with the new rollers from the kit (Figure 7). Adjusting the Secondary Clutch 10. Install the spider using the tool to torque it to 190 to 220 ft-lb (258 to 298 N-m). Parts needed for this procedure: 11. Install the limiter shim. 2 12.
PAGE 6
5 6 7 8. Remove the retaining ring and slowly release the spring pressure, removing the outer spring retainer and the spring. 1 CAUTION The spring is under considerable pressure and can spring outward if you remove the retaining ring without first compressing the spring. This can throw parts at you or bystanders causing injury. Compress the spring before removing the retaining ring and release the spring pressure carefully and slowly. 2 3 g018200 9.
PAGE 7
Notes: 7
PAGE 8