Form No. 3447-545 Rev A CE Kit 122cm or 132cm E-Z Vac™ Bagger for Titan® HD Riding Mower Model No. 126-9360 Model No. 126-9361 Installation Instructions To create a CE bagger, install this kit on the Blower and Drive Kit (Toro Model 78483, 78486, 78433, or 78436 for 122 cm mower decks or Toro Model 78484, 78487, 78434, or 78437 for 132 cm mower decks), and with the E-Z Vac™ Twin Bagger Kit (Toro Model 78481 or 78431).
Procedure 10 Description 2 2 1 Carriage bolt (#10 x 5/8 inch) Locknut (#10) Throttle plate 1 Remove the Discharge Chute No Parts Required No Parts Required Procedure Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the engine and remove the key. 4. Thoroughly clean the mower deck. Install the throttle plate and adjust the engine speed. 2 Preparing the Machine 1. Use Qty. Procedure 1.
2. 3 Remove the bracket. Note: Retain the cover mounting bracket, bolts, and flange nut for installation when operating the mower with the blower accessory removed. Removing the Belt Cover and Brackets Removing the Existing Lower Support Rod No Parts Required Remove the carriage bolt and nut from the existing lower support rod and remove it (Figure 3). Removing the Belt Cover Note: Retain the carriage bolt and nut. If installed, remove the belt cover as follows: 1.
2. 4 Install the new left and right rear support rods using 2 whiz nuts (3/8 inch) on each side (Figure 6). Installing the Rear Support Rods Bagger Model 78481 Only Parts needed for this procedure: 1 Left, rear support rod 1 Right, rear support rod 4 g203736 Figure 6 Left Side Shown Whiz nut (3/8 inch) 1. New rear support rod Procedure 1. Remove the existing rear support rods from the hydrostat (Figure 5). g203737 Figure 5 Left Side Shown 1. Existing rear support rod 2. Hydrostat 4 2.
Removing the Belt Cover Bracket 5 If the blower kit is installed on the machine, remove the belt cover bracket installed from the blower and drive kit as follows: Removing the Blower Kit Parts 1. If Installed Remove the 2 carriage bolts (1/4 x 3/4 inch) and 2 locknuts (1/4 inch) that secures the belt-cover bracket to the forward flange of the mower deck (Figure 8).
Removing the Shaft Cover and Hardware Removing the Shaft Cover and Hardware For Standard Blowers For HD Blowers 1. Remove the 3 serrated nuts that secure the shaft cover to the blower assembly (Figure 9). 1. Note: Do not loosen the bolts and nuts that secure the upper-bearing housing that are beneath the shaft cover. Remove the 2 nuts and 2 washers that secure the shaft cover to the blower assembly (Figure 10). g018861 Figure 9 Blower shaft cover and hardware removal 1.
Installing the CE Pulley Guard and Belt-Cover Bracket 6 For 122 cm Mower Decks Installing the CE Pulley Guard and Belt-Cover Bracket 1. Align the holes of the CE pulley guard to the hole in the forward deflector bracket and the outboard hole in the forward deck flange (Figure 11). Note: The CE pulley bracket wraps around the outboard edge of the deflector bracket.
6. Installing the CE Pulley Guard and Belt-Cover Bracket Secure the rear flange of the CE belt-cover bracket to the deck with a hex-head bolt (3/8 x 1 inch) and a flange nut (3/8 inch) as shown in Figure 11. 7. Align the clip nut with the hole in the top of the CE belt-cover bracket, and push the clip nut onto the bracket (Figure 11). 8. Loosely install the rear guard to the mower deck using a hex-head bolt (3/8 x 1 inch) and a flange nut (3/8 inch) as shown in Figure 11. For 132 cm Mower Decks 1.
Installing the CE Shaft Guard 7 For HD Blowers Install the CE shaft guard to the blower assembly using 2 nuts and 2 washers (Figure 14). Installing the CE Upper Guards Parts needed for this procedure: 1 CE shaft guard 1 CE forward guard 1 CE tensioner guard Installing the CE Shaft Guard For Standard Blowers 1. Align the CE shaft guard to the 3 bolts and 3 nuts that secure the upper bearing housing (Figure 13). g203156 Figure 14 1. Nut 3. CE shaft guard (HD) 2. Washer 4.
8 2. Move the idler pivot bracket toward the fixed spring post. remove the hook of the spring from the idler spring post (Figure 15). 3. Route the belt beneath the idler pulley (Figure 16). Installing the CE Lower Guard Parts needed for this procedure: 1 CE lower guard 2 Hex-head bolt (1/4 x 3/4 inch) 2 Washer (1/4 x 5/8) 2 Locknut (1/4 inch) Removing the Blower If installed remove the blower assembly from the mower deck as follows: 1.
Drilling the Mounting Holes for the CE Lower Guard 1. Installing the CE Lower Guard Note: Install the CE lower guard with the blower assembly removed from the mower deck; refer to the E-Z Vac™ Blower and Drive Kit Installation Instructions. Align the lower CE lower guard to the blower-chute bracket as shown in Figure 17. 1. Align the CE lower guard to the blower-chute bracket (Figure 17). 2.
9 2. Insert the bolt and washer through the hole in the top of the belt cover from the OEM blower and drive kit (Figure 18). 3. From the bottom of the belt cover, assemble the washer (1/4 x 1/2 inch) and retainer over the hex-head bolt threads (Figure 18). Installing the CE Belt Cover Ensure that the bolt head and washer are positioned flush with the upper surface of the belt cover and the washer and retainer are flush with the bottom surface of the cover.
2. 10 Remove the 2 bolts and 2 nuts securing the throttle lever to the control panel (Figure 20). Discard the 2 bolts and 2 nuts. Installing the Throttle Plate and Adjusting the Engine Speed Parts needed for this procedure: 2 Carriage bolt (#10 x 5/8 inch) 2 Locknut (#10) 1 Throttle plate Procedure 1. g358605 Figure 20 Remove the 2 screws securing the control panel, and lift the control panel from the console (Figure 19). 1. Bolt g358604 Figure 19 1. Screws 2. Control panel 13 2.
3. Loosely secure the new throttle plate and throttle lever to the control panel using the 2 carriage bolts (#10 x 5/8 inch) and 2 locknuts (#10) as shown in Figure 21. 4. Locate your mower and bagger combination on the Declaration of Conformity. 5. Set the engine speed (rpm) listed in the corresponding column in the Declaration of Conformity by doing the following: 6. g358603 Figure 21 1. Carriage bolt (#10 x 5/8 inch) 3. Throttle plate 2. Locknut (#10) 14 A.
Notes: