Installation Instructions

4.Aligntheexhaust-systemmounttothefront,right
ROPStube(Figure17).
Figure17
1.Rearmountingplate
5.Flangelocknut(8mm)
2.Flange-headbolts(8x120
mm)
6.Shim0.8mm(0.03inch)
3.ROPStube7.Shim1.5mm(0.06inch)
4.Exhaust-systemmount
5.Looselyassembletherearmountingplatetotheto
theexhaust-systemmount(Figure17)withthe4
ange-headbolts(8x120mm)and4angelocknuts
(8mm)thatyouremovedinstep3of3Removingthe
ExhaustSystem(page4).
6.Checkthegapbetweentheexhaust-systemmountand
theROPStube(Figure17).
Note:Ifneeded,addshimsbetweenthe
exhaust-systemmountandtheROPStubetomaintain
theaxialalignmentbetweenthemuferinletpipeand
theturbocharger-exhaustpipe.
7.Torquetheange-headboltsandangelocknutsto17
to21N-m(23to29ft-lb).
InstallingtheGuillotineClampandthe
BandClamp
1.Removethe2ange-headboltsthatsecure
theguillotineclamp,bellows-alignmentjig,and
turbocharger-exhaustpipe,andremovethejig(Figure
18).
Figure18
1.Bellows-alignmentjig3.Bandclamp
2.Guillotineclamp
4.Turbocharger-exhaust
pipe
2.Assemblethebandclampjustbelowthealignmentpin
ofthemuferinletpipe(Figure16andFigure18).
3.Assembletheguillotineclampbetweenthealignment
pinandtheendoftheturbocharger-exhaustpipe
(Figure18).
4.Tightentheangenutsoftheguillotineclampand
tightentheboltandnutofthebandclamp.
5.Loosenthe2ange-headboltssecuringthe
pipe-alignmentjigtotheheatshieldandremovethe
alignmentjig(Figure19).
8