Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush MVP Kit, Reelmaster 3550 Series 18-inch Cutting Unit with 5-inch Reel and Universal Groomer

FormNo.3399-406RevC

RearRollerBrushMVPKit

Reelmaster

3550Series18-inchCuttingUnitwith5-inchReel

andUniversalGroomer

ModelNo.133-0152

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Determinethepositionoftherollerbrushandthereel

motor.

Roller-brushassembly1

Retainingring1

Drive-housingassembly1

90-degreegreasetting

Carriagebolt

Weight2

Locknut2

Drivepulley1

Hex-drivebolt(5/16x1/2inch)

Belt1

Shimwasher(asrequiredforbeltalignment)

Drivecover1

Bumperplate1

Belt-alignmenttool1

Installthekit.

Highheight-of-cutbrush(optional)

—

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

Frontbumperassembly(soldseparately)

Washer2

Installthefrontbumperassembly.

Rearbumperassembly(soldseparately)

1Installtherearbumperassembly.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3399-406*C

Summary of content (16 pages)

PAGE 1
Form No. 3399-406 Rev C Rear Roller Brush MVP Kit Reelmaster® 3550 Series 18-inch Cutting Unit with 5-inch Reel and Universal Groomer Model No. 133-0152 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty.
PAGE 2
Note: Install the universal groomer kit first; refer to the groomer installation instructions. Installing the Kit Important: Use the Rear Roller Brush Kit only Installing the Grease Fitting when cutting in the height-of-cut range of 6 to 25 mm (1/4 to 1 inch). Use the high height-of-cut brush when cutting above 25 mm (1 inch). Refer to the procedure for Installing the High Height-of-Cut Brush (Optional). 1.
PAGE 3
Installing the Weights Install the weights to the cutting unit as shown in Figure 4. g283859 Figure 4 1. Carriage bolts (5/16 x 1 inch) 3. Weights g035576 Figure 5 2. Flange nuts (5/16 inch), torque to 20 to 26 N∙m (15 to 19 ft-lb) 1. Left roller-brush assembly Important: Attach the mounting brackets for the roller-brush assembly directly to the top surface of the side-plate mounting flange of the cutting unit.
PAGE 4
Installing the Roller-Brush Housing 1. Remove and discard the groomer drive cap. g283858 Figure 7 1. Cap g033201 Figure 6 1. Bearing housing 2. 2. Excluder seal Install the left or right roller-brush housing (Figure 8). Note: Ensure that the idler-pulley assembly is installed on the bottom as shown in Figure 8. g033300 Figure 8 4 1. Roller-brush housing 3. Bolt (2) 2. Retaining ring 4.
PAGE 5
To change the idler-pulley assembly to a right-drive configuration, refer to Figure 9. 3. Apply 242 Loctite (blue) to the 2 bolts (5/16 x 1/2 inch) and use them to mount the roller-brush housing to the bearing housing (Figure 8). Note: Torque the bolts to 20 to 26 N∙m (15 to 19 ft-lb). 4. Secure the roller-brush housing to the groomer-drive housing with the retaining ring (Figure 8). 5. Ensure that the roller-brush housing is parallel to the cutting-unit side plate. Proceed as follows: A.
PAGE 6
Installing the Drive Pulley Positioning the Roller Brush 1. Loosen the 2 bolts securing each roller-brush-bearing housing to the roller-brush mounting bracket (Figure 10). 1. Restrain the reel for installation; refer to Restraining the Reel for Installing Threaded Inserts (page 12). Note: The bolts should be loose from the 2. Install the drive pulley onto the groomer shaft (Figure 12). factory. 2. Position the roller brush so that it is just touching or resting on the rear roller (Figure 11).
PAGE 7
Installing the Belt 1. 2. Install the belt onto the pulleys as follows: • Loop the belt around the drive pulley and Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. Completing the Installation then over the top of the idler pulley (Figure 13). 1. Check the pulley alignment of the belt; refer to Checking the Pulley Alignment (page 10). 2. If the pulleys are aligned, continue with the installation.
PAGE 8
Installing the High Height-of-Cut Brush (Optional) 7. Clamp the brush onto the shaft with the 2 J-bolts and nuts previously removed (Figure 19). Important: Insert the threaded end of the J-bolts through the outer holes of the brush shaft while hooking the curved ends of the J-bolts into the inner holes. Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side-plate pad). 1.
PAGE 9
Installing the Front Bumper Installing the Rear Bumper Assembly (Cutting Units 1 Assembly (Cutting Units 2 and 4 Only; Optional) and 3 Only; Optional) 1. Lower the cutting units to the ground. 2. Remove the existing flange-head bolts and the round bumpers (Figure 20). Install the rear bumper assembly as shown in . Note: Retain the flange-head bolts for installing the front bumper assembly. Discard the round bumpers. g033299 Figure 22 1. Flange-head bolt (2) 3. Locknut (2) 2.
PAGE 10
Checking the Pulley Alignment Important: Ensure that the belt is properly tensioned prior to checking the alignment. 1. Lay a straightedge along the outer face of the drive pulley (Figure 23). Important: Only lay the straightedge across the drive pulley, do not lay it across the drive and the driven pulley. g038704 2. Ensure that the outer faces of the drive pulley and the driven pulley are in line within 0.76 mm (0.030 inch). Figure 24 1.
PAGE 11
7. Important: Ensure that the ribs on the belt While holding the flats of the roller-brush shaft, secure the driven pulley on the shaft with the flange nut (3/8–16) previously removed. are properly seated in the grooves in each pulley and that the belt is in the center of the idler pulley. Note: Seat the locknut; then torque it to 20 to 9. 26 N∙m (15 to 19 ft-lb). 8. Install the belt onto the pulleys as follows: A.
PAGE 12
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8 x 12 inch with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 29). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 29). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 13
Notes:
PAGE 14
Notes:
PAGE 15
Notes:
PAGE 16
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 133-0152 Serial No.