Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush MVP Kit, Reelmaster 3575 or 5010-H Series 22-inch Cutting Unit with 7-inch Reel and Universal Groomer

FormNo.3411-973RevB

RearRollerBrushMVPKit

Reelmaster

3555,3575,5010,and5010-HSeries22-inchCutting

Unitwith5-inchor7-inchReelandUniversalGroomer

ModelNo.133-0153

ModelNo.133-0154

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Determinethepositionoftherollerbrushandthereel

motor.

Roller-brushassembly1

90-degreegreasetting

Installtheroller-brushassembly.

Carriagebolt(Model133-0153only—onlyfor

5-inchcuttingunitsdrivenbyhydraulicreel

motors)

Weight(Model133-0153only—onlyfor5-inch

cuttingunitsdrivenbyhydraulicreelmotors)

Locknut(Model133-0153only—onlyfor

5-inchcuttingunitsdrivenbyhydraulicreel

motors)

Installtheweight(Model133-0153only).

Weight—PartNo.132-0735-03(sold

separately)

Carriagebolt(5/16x2inch)—PartNo.3230-6

(soldseparately)

Bolt(5/16x1/2inch)—PartNo.322-1(sold

separately)

Washer(5/16inch)—PartNo.3256-23(sold

separately)

Flangenut(5/16inch)—PartNo.104-8300

(soldseparately)

InstalltheadditionalweightpartsneededforRM5010-H

5-inchand7-inch,RM3575,RM5510,andRM5610.

Retainingring1

Belt-cover/plateassembly

Bolt(5/16x5/8inch)

Installtheroller-brushplate.

Nopartsrequired

–

Positiontherollerbrush.

Drivepulley1

Flange-headbolt(5/16x1/2inch)

Belt1

Installthedrivepulleyandthebelt.

Nopartsrequired

–

Completetheinstallation.

Highheight-of-cutbrush(optional)

—

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3411-973*B

Summary of content (16 pages)

PAGE 1
Form No. 3411-973 Rev B Rear Roller Brush MVP Kit Reelmaster® 3555, 3575, 5010, and 5010-H Series 22-inch Cutting Unit with 5-inch or 7-inch Reel and Universal Groomer Model No. 133-0153 Model No. 133-0154 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty.
PAGE 2
Installing the Roller-Brush Assembly Note: Determine the left and right sides of the cutting unit from behind the cutting unit. Important: Use the Rear Roller Brush Kit only when cutting in the height-of-cut range of 6 to 25 mm (1/4 to 1 inch). Use the high height-of-cut brush when cutting above 25 mm (1 inch). Refer to the procedure for Installing the High Height-of-Cut Brush (Optional). 1.
PAGE 3
Installing the Weight Included in Kit 133-0153 (5-inch Hydraulically Driven Cutting Units) Note: Do not remove the bolts. Keep the flange locknuts for future assembly. 5. Position the left or right roller-brush-assembly mounting brackets onto the roller-bracket bolts (Figure 4). Install the weight to the cutting unit as shown in Figure 5 (parts included with brush kit Model 133-0153). g032172 g032167 Figure 4 1.
PAGE 4
Installing the Additional Installing the Roller-Brush Weight Parts Not Included Plate the excluder seal outward until the lip seals in the Kit (5-inch Electrically 1. Slide are in light contact with each bearing housing (Figure 7). Driven Cutting Units; 7-inch Hydraulically or Electrically Driven Cutting Units) Install the weight parts to the cutting unit as shown in Figure 6; refer to Additional Parts That Need to be Ordered (page 4).
PAGE 5
g035896 Figure 9 1. Roller-brush housing 3. Bolts 2. Retaining ring 4. Roller-brush pivot plate (left-drive configuration shown) g035897 Figure 10 4. 5 Align the roller-brush pivot plate as shown in Figure 9.
PAGE 6
5. Positioning the Roller Brush Apply 242 Loctite (blue) to the 2 bolts (5/16 x 1/2 inch) and use them to mount the brush plate to the roller-brush-bearing housing (Figure 9). Note: Torque the bolts to 20 to 26 N∙m (15 to 1. 19 ft-lb). 6. 7. Secure the brush plate to the roller-brush housing with the retaining ring (Figure 9). Note: The bolts should be loose from the factory. Ensure that the roller-brush plate is parallel to the cutting-unit side plate. If it is not parallel, proceed as follows: A.
PAGE 7
3. Tighten the 2 bolts securing each roller-brush-bearing housing to the roller-brush mounting brackets. Installing the Drive Pulley and the Belt 1. Restrain the reel for installation; Restraining the Reel for Installing Threaded Inserts (page 12). 2. Install the drive pulley onto the groomer shaft (Figure 13). g192353 Figure 14 1. Drive pulley 3. Belt 2. Idler-pulley assembly 4. Driven pulley • Start the belt on the driven pulley (Figure 15).
PAGE 8
5. Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. Completing the Installation 1. Check the alignment of the belt and pulleys; refer to Checking the Pulley Alignment (page 10). 2. Slide the belt cover onto the mounting bolts and secure the cover with 2 flange nuts (Figure 16). Important: Do not overtighten the nuts as damage to the cover may occur. g035892 Figure 17 g193167 Figure 16 1. Setscrew installed 2. Setscrew removed 3. 3.
PAGE 9
Installing the High Height-of-Cut Brush (Optional) 7. Clamp the brush onto the shaft with the 2 J-bolts and nuts previously removed (Figure 20). Important: Insert the threaded end of the J-bolts through the outer holes of the brush shaft while hooking the curved ends of the J-bolts into the inner holes. Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side-plate pad). 1.
PAGE 10
Maintenance Adjusting the Pulley Alignment • Ensure that the brush is parallel to the roller with 1.5 mm (0.060 inch) clearance to light contact. Grease the fittings every 50 hours and after every washing. When replacing a roller brush, torque the J-bolts to 2 to 3 N∙m (20 to 25 in-lb). When replacing the brush-shaft-driven pulley, torque the nut to 36 to 45 N∙m (27 to 33 ft-lb). When replacing the brush-drive pulley, apply 242 Loctite (blue) and torque the bolt to 20 to 26 N∙m (15 to 19 ft-lb).
PAGE 11
g193168 Figure 23 1. Locknut 4. Spacer 2. Driven pulley 5. Brush shaft flats 3. Washer—0.8 mm (0.032 inch) thick 7. While holding the flats of the roller-brush shaft, secure the driven pulley on the shaft with the flange nut (3/8–16) previously removed. g020390 Figure 25 1. Belt Note: Seat the locknut; then torque it to 36 to 2. 9/16-inch deep-well socket 45 N∙m (27 to 33 ft-lb). 8. Important: Ensure that the ribs on the belt Install the belt onto the pulleys as follows: A.
PAGE 12
Restraining the Reel for Installing Threaded Inserts back of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 26). 3. Place the pry bar against the weld side of the reel support plate (Figure 26). 1. Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 27). 2.
PAGE 13
Notes:
PAGE 14
Notes:
PAGE 15
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
PAGE 16