Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush MVP Kit, Reelmaster 3575, 5010, or 5010-H Series Cutting Unit with 7in Reel

FormNo.3399-460RevC

RearRollerBrushMVPKit

Reelmaster

3555,3575,5010,and5010-HSeriesCuttingUnitwith

5-inchor7-inchReel

ModelNo.133-0157

ModelNo.133-0158

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Determinetherollerbrushorientation.

Roller-brushhousing1

Hex-socketbolt(3/8x1inch)

Greasetting(90°)

Shoulderbolt(angehexsocket)

Roller-brushassembly1

Shoulderbolt

Beltcover/plateassembly

Bolt(5/16x1/2inch)

Spacer

Drivepulley1

Flange-headbolt(3/8x2inches)

Belt1

Shimwasher(asrequiredforbeltalignment)

Driveshaft(right-handthreads)

Driveshaft(left-handthreads)

Installtherollerbrush.

Highheight-of-cutbrush(optional)

–

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

Important:Fora5-inchcuttingunitdrivebyan

electricreelmotor,youmustorder1weight(Part

No.127-4259-03)and2bolts(PartNo.322-7).

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to

25mm(1/4to1inch).Usethehighheight-of-cut

brushwhencuttingabove25mm(1inch).Referto

InstallingtheHighHeight-of-CutBrush(page8).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3399-460*C

Summary of content (16 pages)

PAGE 1
Form No. 3399-460 Rev C Rear Roller Brush MVP Kit Reelmaster® 3555, 3575, 5010, and 5010-H Series Cutting Unit with 5-inch or 7-inch Reel Model No. 133-0157 Model No. 133-0158 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty.
PAGE 2
Installing the Roller Brush Determining the Roller Brush Orientation Installing the Driveshaft Refer to Figure 1 to determine the position of the roller brush and reel motors. 1. Restrain the reel for removal; refer to Restraining the Reel for Removing Threaded Inserts (page 11). 2. Remove and discard the cutting-unit threaded insert for the rear-roller-brush drive (Figure 2). g027187 Figure 1 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7.
PAGE 3
g020371 Figure 3 1. Roller-brush housing 2. O-ring g028040 2. Figure 5 For Model 133-0158 kit for Reelmaster 5010 machines with 7-inch cutting units only: Mount the roller-brush housing to the reel-bearing housing with 2 hex-socket bolts (3/8 x 1 inch); refer to Figure 4. 1. Order 1 weight (Part No. 127-4259-03) and 2 bolts (Part No. 322-7) for the electric reel motor. 2.
PAGE 4
Installing the Roller Brush Assembly 1. Remove the grease fitting for the roller from the side of the cutting unit that has the roller-brush housing (Figure 7). g037641 Figure 9 g031872 Figure 7 1. Grease fitting 2. 1. Left roller-brush assembly 3. Washer (4) 2. Roller-brush mounting bracket 4. Flange locknut (4) Install the 90° grease fitting so that it faces rearward (Figure 8).
PAGE 5
Installing the Roller Brush Plate 1. 3. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 10). Install the left or right roller-brush plate (Figure 11). Note: When you insert the protrusion on the plate into the grommet in the roller-brush housing, ensure that the grommet stays properly seated in the housing. The roller-brush plate is properly seated when there is no resistance from the rubber grommet and it pivots freely.
PAGE 6
7. Important: Heavy brush contact on the Secure the brush plate to the roller-brush housing with the shoulder bolt (Figure 11). roller will cause premature brush wear. Note: Torque the bolt to 20 to 25 N∙m (15 to 19 ft-lb). Note: The shoulder bolt should not clamp the plate to the housing. 8. Check to ensure that the roller-brush plate is parallel to the cutting-unit side plate. If it is not parallel, proceed as follows: A.
PAGE 7
Installing the Drive Pulley 1. Insert the spacer onto the shaft in the bearing housing (Figure 15). g027196 Figure 16 1. Drive pulley 3. Belt 2. Idler-pulley assembly 4. Driven pulley g027195 Figure 15 1. Driveshaft 3. Drive pulley 2. Spacer 4. Flange-head bolt (3/8 x 2 inches)—torque it to 47 to 54 N∙m (35 to 40 ft-lb) 2. • Start the belt on the driven pulley (Figure 17). • Use a deep-well socket (9/16 inch) to rotate the brush assembly and guide the belt onto the driven pulley (Figure 17).
PAGE 8
2. Installing the High Height-of-Cut Brush Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. Completing the Installation 1. 2. Optional Check the alignment of the belt and pulleys; refer to Checking the Pulley Alignment (page 9). Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side plate pad).
PAGE 9
5. Loosen the 2 bolts, washers, and nuts securing the drive-bearing housing to the bearing-housing mounting bracket (Figure 22). 6. Slide the high height-of-cut brush onto the brush shaft (Figure 22). 7. Clamp the brush onto the shaft with the 2 J-bolts and nuts previously removed (Figure 22). Maintenance • Ensure that the brush is parallel to the roller with 1.5 mm (0.060 inch) clearance to light contact. • Grease the fittings every 50 hours and after every washing.
PAGE 10
Adjusting the Pulley Alignment 1. The driven pulley (at the roller-brush shaft) can move in or out (Figure 24). Note: Make note of which way the pulley needs to move when checking the belt alignment; refer to Checking the Pulley Alignment (page 9). g009077 Figure 25 1. Locknut 3. Washer—0.8 mm (0.032 inch) thick 2. Driven pulley 4. Brush-shaft flats 7. Note: Seat the locknut; then torque it to 36 to g037639 45 N∙m (27 to 33 ft-lb). Figure 24 1. Driven pulley 8. 3.
PAGE 11
Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. Restraining the Reel for Removing Threaded Inserts 1. Loosen the shield-bolt on the left side of the cutting unit and raise the rear shield (Figure 28). 2.
PAGE 12
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 29). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 29). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 13
Notes:
PAGE 14
Notes:
PAGE 15
Notes:
PAGE 16
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.