Form No. 3445-305 Rev A Brake and Signal Light Kit Serial Number 404399999 and Before Workman® GTX Electric Series Utility Vehicle Model No. 133-7127 Installation Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 © 2021—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Use Qty.
Procedure 8 9 10 11 Description Qty.
Note: Along the right, rear-frame channel, retain the kit wire harness to the machine wire harness with cable ties. g202839 Figure 1 Machine with a Brush Guard Kit Installed Shown 2. When routing the wire harness to the front of the machine, loosen the 10 screws (1/4 x 1-1/4 inches) on the dash, and slide the dash toward the steering wheel (Figure 2). g036108 Figure 2 1.
3. Drilling Holes for the Push Fasteners Route the harness through the opening near the steering column (Figure 3). For Machines with a Plastic Cargo Bed Installed 1. Measure 21.3 cm (8-3/8 inches) from the center of the hole to the edge of the frame cross tube (Figure 4). 2. Measure 3.5 cm (1-3/8 inches) from the center of the hole to the edge of the sway-bar mount (Figure 4). 3. Measure 42.5 cm (16-3/4 inches) between the distance for the holes on the plastic cargo bed (Figure 4). 4.
Drilling Holes for the Push Fasteners Drilling Holes for the Push Fasteners For Machines with a 1.2 m (4 ft) Steel Cargo Bed Installed For Machines with a 1.8 m (6 ft) Steel Cargo Bed Installed 1. Measure 3.8 cm (1-1/2 inches) from the center of the hole to the edge of the cross brace (Figure 5). 1. Measure 3.8 cm (1-1/2 inches) from the center of the hole to the edge of the cross brace (Figure 6). 2. Measure 10.
3 4 Installing the Brake Switch Installing the Flasher Module Parts needed for this procedure: 1 Brake switch 2 Hex-head screw (#6 x 1/2 inch) 2 Locknut (#6) Parts needed for this procedure: 1 Flasher module 1 Hex-head screw (1/4 x 5/8 inch) 1 Flange nut (1/4 inch) Procedure 1. Install the brake switch to the pedal assembly using the 2 hex-head screws (#6 x 1/2 inch) and 2 locknuts (#6) as shown in Figure 7. Procedure 1.
2. 5 Install the relay to the converter bracket with the 2 hex-head screws (#6 x 1/2 inch) as shown in Figure 10. Installing the Converter For Machines with Serial No. 403448000 and Below Only Parts needed for this procedure: 1 Converter 1 Converter bracket 6 Self-tapping screw (1/4 x 3/4 inch) 1 Relay 2 Hex-head screw (#6 x 1/2 inch) 1 Power-upgrade wire harness g035909 Procedure 1.
4. Connect the power-upgrade wire harness connections to the relay as follows: 6 • Connect the relay-coil wires (black with white stripe and orange) to the small terminals on the bottom of the relay (Figure 12). Installing the Fuse • Connect the relay-contact wires (green and blue) to the large terminals (Figure 12). Parts needed for this procedure: Note: The terminals are not polarity sensitive. 1 Fuse (20 A) Procedure 1. Install the fuse (20 A) into the slot in the fuse block (Figure 14).
7 8 Installing the Conduit onto the Position/Signal-Light Wiring Installing the Signal Lights Parts needed for this procedure: Parts needed for this procedure: 2 Front position/signal light 2 Front position/signal-light bracket (for machines with a Brush Guard Kit installed) 2 Conduit 4 Self-tapping screw (1/4 x 1/2 inch) 4 Cable tie 2 Front position/signal-light bracket (for machines without a Brush Guard Kit installed) 2 Rear brake/signal light 2 Large brake/signal-light bracket (for m
Installing the Position/Signal Lights 3. For Machines without a Brush Guard Kit Installed 1. Remove the 2 existing screws from the headlight brackets (Figure 17). g035733 Figure 17 Left Side Shown 1. Headlight bracket 2. 2. Screws Install the 2 front position/signal lights with the 2 front position/signal-light brackets (for machines without a Brush Guard Kit installed) and 2 screws (removed previously) as shown in Figure 18.
Installing the Brake/Signal Lights Installing the Position/Signal Lights For Machine with a Plastic Cargo Bed Installed For Machines with a Brush Guard Kit Installed 1. 1. Install the 2 front position/signal lights to the brush guard with the 2 front position/signal-light brackets (for machines with the Brush Guard Kit installed) and 4 self-tapping screws (1/4 x 1/2 inch) as shown in Figure 19.
Installing the Brake/Signal Lights Installing the Brake/Signal Lights For Machines with a 1.2 m (4 ft) Steel Cargo Bed Installed For Machines with a 1.8 m (6 ft) Steel Cargo Bed Installed 1. Install the 2 rear brake/signal lights to the bottom of the 1.2 m (4 ft) steel cargo bed with the 2 large rear brake/signal-light brackets and 4 self-tapping screws (5/16 x 3/4 inch) as shown in Figure 21. 1. Install the 2 rear brake/signal lights to the bottom of the 1.
Installing the Brake/Signal Lights For Machines with a Corrugated Steel Cargo Bed Installed 1. Secure the 2 rear brake/signal lights to the bottom of the corrugated steel cargo bed using the 2 taillight brackets, 4 carriage bolts (1/4 x 3/4 inch), and 4 locknuts (1/4 inch) as shown in Figure 23. Note: Ensure that the red lens (brake lights) are positioned to the inside and the amber lens (signal lights) are positioned to the outside. 2.
9 Installing the Signal Controller and Hazard Switch Parts needed for this procedure: g035614 Figure 25 1 Signal controller 1 Screw (#6 x 2-1/2 inches) 1 Hex nut (#6) 1 Star washer (#6) 1 Locknut (#6) 1 Hazard switch 1. Screw (#6 x 2-1/2 inches) 3. Install the signal controller to the steering column with the worm clamp (Figure 26). Procedure 1. Remove the existing screw from the signal controller (Figure 24).
g035592 Figure 29 1. Female connector g036104 Figure 27 1. Hex nut (#6) 3. Ground wire 2. Star washer (#6) 4. Locknut (#6) 5. Insert the hazard switch into the dash opening (Figure 28). g036107 Figure 28 1. Hazard switch 6. Connect the female connector attached to the wire harness to the hazard-switch blades (Figure 29). 15 2.
10 Connecting the Battery No Parts Required Procedure Connect the main negative-battery cable (black) that connects the bank of batteries to the ground point of the machine; refer to your Operator’s Manual. 11 Checking the Function of the Brake and Signal Lights No Parts Required Checking the Function of the Brake Lights Press your foot on the brake pedal and the brake lights should illuminate.