Installation Instructions

ManualsBrandsToro ManualsRiding ProductsController Connector Kit, ProLine H800 Rotary Mower

FormNo.3448-993RevB

ControllerConnectorKit

ProLineH800RotaryMower

ModelNo.134-6965

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Relaybaseassembly1

Yellowwire1

6mm(1/4inch)receptacle

Relay1

Smallcabletie

Largecabletie1

TPAconnectorlock(spare—maynotbe

required)

Terminal(spare—maynotberequired)

10-wayconnector(spare—maynotbe

required)

Updatethecontroller.

Theseinstructionsareforthefollowingmachines:

ModelNumber(s)SerialNumber(s)

31050All

31050TE319000001andup

31051321000000through

321000116

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengine.

4.Disconnectthenegative(-)batterycablebefore

makinganyrepairs;refertoyourOperator’s

Manual.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3448-993*

Summary of content (8 pages)

PAGE 1
Form No. 3448-993 Rev B Controller Connector Kit ProLine H800 Rotary Mower Model No. 134-6965 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 No parts required – Prepare the machine.
PAGE 2
Updating the Controller Parts needed for this procedure: 1 Relay base assembly 1 Yellow wire 3 6 mm (1/4 inch) receptacle 1 Relay 1 Small cable tie 1 Large cable tie 2 TPA connector lock (spare—may not be required) 4 Terminal (spare—may not be required) 1 10-way connector (spare—may not be required) g369394 Figure 1 Procedure Note: If needed, order the terminal extraction tool (Part No. 134-6970) before installing this kit. 1. Relay base assembly 6. Large cable tie 2. Relay 7.
PAGE 3
4. If the connector or terminals on the pink or yellow wires are melted or damaged, replace the terminals. Note: If you are replacing the terminals, make note of the wire locations in the connector. Use the terminals and connector locks included in this kit as required. 5. Insert extraction tool (Part No. 134-6970) and remove the pink and yellow wires only (Figure 5, Figure 6, and Figure 7. g369402 Figure 2 1. X165 connector 3.
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87 and the pink wires go into 30 position (Figure 9). g369407 Figure 7 1. Pink wire 2. Yellow wire g369409 Figure 9 7. Strip 5 mm (3/16 inch) of insulation off the pink and yellow wires. 8. Strip 5 mm (3/16 inch) of insulation off the new yellow cable supplied. 9. Crimp both yellow wires together in a new 6 mm (1/4 inch) receptacle (Figure 8). 10. Crimp the pink cable into a new 6 mm (1/4 inch) receptacle (Figure 8). 1. Insert the yellow, 6 mm (1/4 inch) receptacle into position 87. 13. 2.
PAGE 5
g369396 g369398 Figure 11 1. Connector 15. Figure 13 1. Black terminal 2. Terminal lock 17. Identify X135 connector feeding the front light (Figure 12). 18. 19. 20. 2. X135 connector Cut off the black wire receptacle, without shortening the wire. Strip 5 mm (3/16 inch) of insulation off the black wire. Strip 5 mm (3/16 inch) of insulation off the black wire from the new relay base. Crimp both black wires together into a new 6 mm (1/4 inch) receptacle (Figure 14). g369397 Figure 12 1.
PAGE 6
23. 27. Insert the relay into the relay base and secure to the main cable harness with the small cable tie (Figure 15). Note: If you remove the new relay, the PTO will not start. g369400 Figure 15 1. Relay base 4. Small cable tie 2. Insulation tape 5. Relay 3. X165 wires 24. Connect all connectors previously removed from the circuit boards into their original positions (Figure 16). g369401 Figure 16 1. Electronic control unit (ECU) 25.
PAGE 7
Notes:
PAGE 8